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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2815 (Suspension System - General Information -- F250-F550 Super Duty) >> General Procedures >> Lean Correction

Lean Correction

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Front and rear lean correction 

  1. NOTE: When verifying the vehicle lean, all tires must be inflated to the correct specifications and all equipment must be removed from the vehicle, such as tool boxes, caps and bed fuel tanks. The vehicle must also be parked on a level surface.

    Inspect all 4 tires for correct inflation, adjust as necessary.

    • Refer to the Safety Certification sticker located on driver door jamb.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  3. NOTE: The front and rear springs must be in correct working order before a vehicle lean condition can be correctly diagnosed.

    Inspect the front and rear springs for any signs of damage (fractured or broken).

    • If a spring is damaged, install a new spring and re-evaluate the vehicle. Refer to the appropriate Suspension article for the procedure.
    • If the lean condition is not corrected, proceed to Step 4.
  4. With the vehicle on a level surface and the suspension at curb height, measure from the wheel lip to the top of the wheel well opening at all 4 corners. Record the measured values.
    Fig 1: Measuring Chassis Ride Height From Wheel Lip To Top Of Wheel Well
    G06136765Courtesy of FORD MOTOR CO.
  5. Using the front wheel well opening measurements, take the smaller measured value and subtract it from the larger measured value, this is the wheel well difference number. Record this number.
    • Repeat the calculation using the rear measurements.
  6. Measure chassis ride height and record the measured values. For additional information, refer to RIDE HEIGHT MEASUREMENT .
  7. Using the front chassis ride height measurements, take the smaller measured value and subtract it from the larger measured value. This is the chassis ride height difference number. Record this number.
    • Repeat the calculation using the rear measurements.

    Front lean correction 

    NOTE: Correcting the front or rear lean condition will have an effect on the other lean condition.
    NOTE: If the recorded front wheel well difference number is greater than the rear, correct the front lean condition before correcting any rear lean conditions.
  8. Remove the high side front coil spring. Refer to the appropriate Suspension article for the procedure.
  9. Compare the height of the original front coil spring with a new one with the same part number. Note the difference.
  10. Compare all 3 front coil springs and select the 2 most evenly matched for installation.
  11. From the 2 most evenly matched coil springs, select the tallest and install it on the lower side of the vehicle. Install the shorter of the 2 on the higher side of the vehicle. Refer to the appropriate Suspension article for the procedure.
    FRONT LEAN CORRECTION CHART

    Front Lean Correction Chart
    Wheel Lip to Wheel Well Difference Left to Right Chassis Ride Height Difference Left to Right Action
    0 to 16 mm (0 to 5/8 in) N/A No action to be taken
    Greater than 16 mm (5/8 in) Less than 16 mm (5/8 in) No chassis correction authorized, investigate frame and body systems
    Greater than 16 mm (5/8 in) 16 mm and greater (5/8 in and greater) Install new spring
  12. If the original front coil spring exceeds the height of the new spring by 13 mm (1/2 in), install the new front coil spring in the vehicle. For additional information, refer to FRONT SUSPENSION - REAR WHEEL DRIVE (RWD) (Rear Wheel Drive (RWD) vehicles) and FRONT SUSPENSION - FOUR WHEEL DRIVE (4WD) (Four-Wheel Drive (4WD) vehicles).
  13. If the original front coil spring is shorter than the new spring by at least 13 mm (1/2 in), remove the low side front coil spring from the vehicle. For additional information, refer to FRONT SUSPENSION - REAR WHEEL DRIVE (RWD) (RWD  vehicles) and FRONT SUSPENSION - FOUR WHEEL DRIVE (4WD) (4WD  vehicles).

    Rear lean correction 

    NOTE: If the recorded rear wheel well difference number is greater than the front, correct the rear lean condition before correcting any front lean conditions.
  14. Using the recorded wheel well difference numbers, the recorded chassis ride height difference numbers and the following repair action chart, determine what repair action is needed to correct the vehicle lean condition.
    REAR LEAN CORRECTION CHART

    Rear Lean Correction Chart
    Wheel Lip to Wheel Well Difference Left to Right Chassis Ride Height Difference Left to Right Action
    0 to 19 mm (0 to 3/4 in) N/A No action to be taken
    Greater than 19 mm (3/4 in) Less than 19 mm (3/4 in) No chassis correction authorized, investigate frame and body systems
    Greater than 19 mm (3/4 in) 19 to 25 mm (3/4 in to 1 in) Install shim 3C4Z-5A300-AA on low side of vehicle
    Greater than 19 mm (3/4 in) Greater than 25 to 38 mm (1 in to 1-1/2 in) Install shim 5C3Z-5742-AA on low side of vehicle
    Greater than 19 mm (3/4 in) 38 mm and greater (1-1/2 in and greater) Install new spring
    • If shim installation is required, continue with this procedure.
  15. Support the axle.
    Fig 2: Supporting Axle Using Suitable Jack
    G06136766Courtesy of FORD MOTOR CO.
  16. Remove and discard the 4 nuts and 2 U-bolts to allow the rear axle to separate from the rear spring.
    Fig 3: Locating U-Bolt Nuts
    G06136767Courtesy of FORD MOTOR CO.
  17. Turn the shim so the recess is facing upward.
    Fig 4: Identifying Shim Position
    G06136768Courtesy of FORD MOTOR CO.
  18. Insert the shim between the rear spring and the spring seat.
    • Position the shim so the center bolt through the spring leafs is in the shim recess, the stud on the bottom of the shim is in the spring seat recess and the shim is aligned with the rear spring.
    Fig 5: Inserting Shim Between Rear Spring And Spring Seat
    G06136769Courtesy of FORD MOTOR CO.
  19. Install 2 new U-bolts and 4 new nuts. Tighten the nuts evenly in a cross-type pattern in 4 stages.
    • For F-250 and F-350:
      • Stage 1: Tighten to 50 Nm (37 lb-ft).
      • Stage 2: Tighten to 100 Nm (74 lb-ft).
      • Stage 3: Tighten to 150 Nm (111 lb-ft).
      • Stage 4: Tighten to 200 Nm (148 lb-ft).
    • For F-450 and F-550:
      • Stage 1: Tighten to 100 Nm (74 lb-ft).
      • Stage 2: Tighten to 200 Nm (148 lb-ft).
      • Stage 3: Tighten to 300 Nm (221 lb-ft).
      • Stage 4: Tighten to 400 Nm (295 lb-ft).
    Fig 6: Locating U-Bolt Nuts
    G06136767Courtesy of FORD MOTOR CO.
  20. Remove the support from the axle.
  21. Install new spring(s) as necessary. Refer to the appropriate Suspension article for the procedure.