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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2797 (Engine Mechanical - 6.4L 99R Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Engine Mount - LH, Partial Body Lift >> Removal

Engine Mount - LH, Partial Body Lift: Removal

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Position a suitable protective material in front of the Charge Air Cooler (CAC) or damage to the CAC  may occur.
NOTE: It is recommended that this component be serviced with the vehicle body partially lifted. If the vehicle body cannot be partially lifted, refer to ENGINE MOUNT - LH, BODY ON .

All vehicles 

  1. With the vehicle in NEUTRAL, position the vehicle on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  3. Disconnect the windshield washer hose.
    Fig 1: Locating Windshield Washer Hose
    G06774341Courtesy of FORD MOTOR CO.
  4. Disconnect the underhood light electrical connector and pin-type retainers. Position the wiring aside.
    Fig 2: Locating Underhood Light Electrical Connector And Pin-Type Retainers
    G06774342Courtesy of FORD MOTOR CO.
  5. NOTE: Mark the location of the hinges prior to removing the hood.
    Fig 3: Locating Hood Lift Rods And Bolts
    G06774343Courtesy of FORD MOTOR CO.
  6. With the help of an assistant, disconnect the hood lift rods. Remove the 4 bolts and the hood.
  7. Disconnect the parking brake cable at the cable-to-cable union. For additional information, refer to PARKING BRAKE AND ACTUATION .
  8. Remove the parking brake cable from the frame bracket.
    Fig 4: Locating Parking Brake Cable
    G06774344Courtesy of FORD MOTOR CO.
  9. Remove the 2 exhaust downpipe bolts.
    Fig 5: Locating Exhaust Downpipe Bolts
    G06778518Courtesy of FORD MOTOR CO.
  10. Remove and discard the 4 RH engine mount retaining nuts.
    Fig 6: Locating RH Engine Mount Retaining Nuts
    G06778515Courtesy of FORD MOTOR CO.
  11. Remove and discard the 3 LH engine mount retaining nuts.
    Fig 7: Locating LH Engine Mount Retaining Nuts
    G06778516Courtesy of FORD MOTOR CO.
  12. Remove and discard the 2 transmission mount retaining nuts.
    Fig 8: Locating Transmission Mount Retaining Nuts
    G06778517Courtesy of FORD MOTOR CO.
  13. Remove the retaining nut for the transmission cooler tubes. Disconnect the transmission cooler tubes from the stud.
    Fig 9: Locating Transmission Cooler Tube Retaining Nut
    G06774351Courtesy of FORD MOTOR CO.
  14. Remove the bolt and position aside the ground strap.
    Fig 10: Locating Bolt And Ground Strap
    G06780940Courtesy of FORD MOTOR CO.
  15. Disconnect the retaining clip for the transmission cooler tubes at the frame.
    Fig 11: Locating Retaining Clip For Transmission Cooler Tubes At Frame
    G06774353Courtesy of FORD MOTOR CO.
  16. NOTE: RH side shown in the illustration, LH side similar.
    Fig 12: Locating Bolts And Running Boards
    G06774354Courtesy of FORD MOTOR CO.
  17. If equipped, remove the 18 bolts and the running boards.
  18. NOTE: Use hand tools only to remove the body bolts. Failure to follow this instruction may result in damage to the cage nut.
    Fig 13: Locating Body Bolts
    G06780945Courtesy of FORD MOTOR CO.
  19. Remove and discard the body bolts.
  20. Disconnect the retaining clip for the power steering cooler tube at the frame.
    Fig 14: Locating Retaining Clip For Power Steering Cooler Tube At Frame
    G06774356Courtesy of FORD MOTOR CO.
  21. Remove the Air Cleaner (ACL) assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  22. Remove the upper cooling fan shroud. For additional information, refer to ENGINE COOLING .

    Vehicles with dual generators 

  23. Remove the secondary generator. For additional information, refer to CHARGING SYSTEM .

    All vehicles 

  24. Disconnect the brake tubes from the retaining clip.
    Fig 15: Locating Brake Tubes And Retaining Clip
    G06774357Courtesy of FORD MOTOR CO.
  25. Remove the 2 retaining nuts. Position the bracket and master cylinder aside.
    Fig 16: Locating Retaining Nuts, Bracket And Master Cylinder
    G06781053Courtesy of FORD MOTOR CO.
  26. Remove and discard the bolt. Disconnect the steering shaft.
    Fig 17: Locating Steering Shaft Bolt
    G06780931Courtesy of FORD MOTOR CO.
  27. Position the fender covers between the cab and the body.
  28. Chock the tires.
  29. WARNING: Securely strap the cab to the lift using an appropriate tool. If the cab is not correctly secured, it could shift or fall. Failure to follow this instruction may result in serious personal injury.
    Fig 18: Positioning Hoist To Body
    G06780946Courtesy of FORD MOTOR CO.
  30. Position the hoist to the body. Using the Universal Cab Hold-Down Straps, secure the body to the hoist.
  31. Install the Engine Lifting Bracket on the Front End Accessory Drive (FEAD) bracket.
    Fig 19: Identifying Engine Lifting Bracket On Front End Accessory Drive Bracket
    G06778513Courtesy of FORD MOTOR CO.
  32. NOTE: Use a Heavy Duty Floor Crane and load leveler rated at a minimum of 907 kg (2,000 lb) or damage to the vehicle may occur.
    Fig 20: Positioning Heavy Duty Floor Crane With Commercially Available Load Leveler And Attach Chains To Front Of Engine
    G06774362Courtesy of FORD MOTOR CO.
  33. Position the Heavy Duty Floor Crane with a commercially available load leveler and attach the chains to the front of the engine.
  34. NOTE: If the engine or body is raised too quickly, the space required to remove the LH engine mount will not be enough. Check the height several times while lifting.
  35. With the help of an assistant, lift the engine and raise the body 101.6 mm (4 in) at the same time. Check the clearance between the cab mount and the body.
  36. Support the engine with jackstands or other suitable support devices.
  37. Remove the retaining nut from the oil level indicator and tube.
    Fig 21: Locating Oil Level Indicator Tube Retaining Nut
    G06778113Courtesy of FORD MOTOR CO.
  38. Remove the bolt. Remove the oil level indicator and tube and position aside.
    • Remove and discard the O-ring seal.
      Fig 22: Locating Oil Level Indicator Tube Bolt
      G06774433Courtesy of FORD MOTOR CO.
  39. Disconnect the fuel hoses at the engine.
    • Plug or cap the openings.
      Fig 23: Locating Fuel Hoses
      G06774579Courtesy of FORD MOTOR CO.
  40. Remove and discard the center bolt for the LH engine mount.
  41. NOTE: The engine mount bracket bolts must be discarded and new bolts installed or damage to the vehicle may occur. They are a torque-to-yield design and cannot be reused.
  42. Remove and discard the 4 bolts and the LH engine mount bracket and mount.
    • Rotate the LH engine mount bracket to the front and then remove the LH engine mount. Remove the LH engine mount bracket.