LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2436 (Engine - 6.4L 99R Diesel -- F250-F550 Super Duty) >> In-Vehicle Servicing >> Oil Pan - Lower, Body On >> Installation

Oil Pan - Lower, Body On: Installation

WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Install a new press-in-place gasket for the oil pan.
    2. NOTE: Install a new O-ring seal on the oil pick up tube and place the tube in the oil pan.
  2. Position the oil pan and install the pickup tube.
    • Tighten to 13 Nm (115 lb-in).
  3. Install the oil pan and the 22 bolts.
    1. Install the 5 longer oil pan bolts.
    2. Install the remaining oil pan bolts.
      • Tighten to 13 Nm (115 lb-in).
    4. Fig 1: Longer Oil Pan Bolts
    GF0005768Courtesy of FORD MOTOR CO.
  4. Lower the engine.
  5. If equipped, position the transmission filter bracket assembly and install the transmission-to-engine bolts.
    • Tighten to 47 Nm (35 lb-ft).
    6. Fig 2: Locating Transmission-To-Engine Bolts, External Transmission Filter & Bracket
    GF0048581Courtesy of FORD MOTOR CO.
  6. If equipped, connect the transmission cooler tubes at the external transmission filter.
    • Install the retaining clips.
    7. Fig 3: Locating Retaining Clips On Transmission Cooler Tubes
    GF0048579Courtesy of FORD MOTOR CO.
  7. If equipped, connect the transmission cooler tubes at the external filter.
    • Tighten to 40 Nm (30 lb-ft).
    8. Fig 4: Locating Transmission Cooler Tubes At External Transmission Filter
    GF0048578Courtesy of FORD MOTOR CO.
  8. Position back the transmission cooler tubes on the stud and install the nut.
    • Tighten to 9 Nm (80 lb-in).
    9. Fig 5: Locating Transmission Cooler Tubes & Stud
    GF0048577Courtesy of FORD MOTOR CO.
  9. Position back the ground cable and install the bolt.
    • Tighten to 47 Nm (35 lb-ft).
    10. Fig 6: Locating Ground Cable Bolt
    GF0048595Courtesy of FORD MOTOR CO.
  10. Loosely install the exhaust downpipe bolts.
    11. Fig 7: Locating Exhaust Downpipe-To-Oxidation Catalytic Converter (OC) Pipe Bolts
    GF0048543Courtesy of FORD MOTOR CO.
    NOTE: Only use hand tools when installing the transmission mount retaining nuts or damage to the transmission mount may occur.
  11. Remove and discard the transmission mount retaining nuts. Install the new transmission mount retaining nuts.
    • Tighten to 115 Nm (85 lb-ft).
    12. Fig 8: Locating Transmission Mount Retaining Nuts
    GF0048576Courtesy of FORD MOTOR CO.
    NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
  12. Install the new LH engine mount retaining nuts.
    • Tighten to 200 Nm (148 lb-ft).
    13. Fig 9: Locating LH Engine Mount Retaining Nuts
    GF0048575Courtesy of FORD MOTOR CO.
  13. Install the 2 new upper studs for the RH engine mount.
    • Tighten to 80 Nm (59 lb-ft).
    14. Fig 10: Locating Upper Studs From RH Motor Mount
    GF0048594Courtesy of FORD MOTOR CO.
    NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
  14. Install the new RH engine mount retaining nuts.
    • Tighten to 115 Nm (85 lb-ft).
    15. Fig 11: Locating RH Engine Mount Retaining Nuts
    GF0048574Courtesy of FORD MOTOR CO.
  15. Position the RH turbocharger inlet pipe in the vehicle.
    16. Fig 12: Locating RH Turbocharger Inlet Pipe
    GF0048488Courtesy of FORD MOTOR CO.
    NOTE: Failure to correctly install the high-pressure fuel injection pump heat shield may result in engine damage.
    NOTE: High-pressure fuel injection pump heat shield removed for clarity.
  16. Install the high-pressure fuel injection pump heat shield in the vehicle and install the 2 center bolts.
    • Tighten to 13 Nm (115 lb-in).
    17. Fig 13: Locating High-Pressure Fuel Injection Pump Heat Shield Bolts
    GF0048487Courtesy of FORD MOTOR CO.
    NOTE: Engine removed from the vehicle for clarity.
  17. Position the fuel tube bracket and ground strap. Install the retaining nuts and bolt for the high pressure fuel pump heat shield.
    • Tighten the fuel line bracket nuts to 7 Nm (62 lb-in).
    • Tighten the remaining fasteners to 13 Nm (115 lb-in).
    18. Fig 14: Locating Bolt & Retaining Nuts
    GF0048444Courtesy of FORD MOTOR CO.
  18. Position the EGR-OC pipe in the vehicle.
    19. Fig 15: Locating EGR-Oxidation Catalytic Converter (OC) Pipe
    GF0048486Courtesy of FORD MOTOR CO.
  19. Connect the EGRT sensor electrical connector to the glow plug module bracket.
    20. Fig 16: Locating Exhaust Gas Recirculation Temperature (EGRT) Sensor Electrical Connector
    GF0048593Courtesy of FORD MOTOR CO.
  20. Install the glow plug module and retaining nuts.
    • Tighten to 13 Nm (115 lb-in).
    21. Fig 17: Locating Glow Plug Module & Retaining Nuts
    GF0048592Courtesy of FORD MOTOR CO.
  21. Connect the glow plug module electrical connectors.
    22. Fig 18: Locating Glow Plug Module Electrical Connectors
    GF0048591Courtesy of FORD MOTOR CO.
    NOTE: Use a socket to aid on installing the push nuts.
  22. Install the glow plug module heat shield and push nuts.
    23. Fig 19: Locating Glow Plug Module Heat Shield & Push Nuts
    GF0048590Courtesy of FORD MOTOR CO.
  23. Connect the PCM electrical connector and wire retainer.
    24. Fig 20: Locating PCM Electrical Connector & Wire Retainer
    GF0048589Courtesy of FORD MOTOR CO.
    NOTE: Install a new press-in-place gasket.
  24. Install the crankcase vent oil separator and bolts.
    • Tighten to 13 Nm (115 lb-in).
    25. Fig 21: Locating Crankcase Vent Oil Separator Bolts
    GF0048442Courtesy of FORD MOTOR CO.
  25. Connect the crankcase vent oil separator drain tube.
    26. Fig 22: Locating Crankcase Vent Oil Separator Tube From Crankcase Vent Oil Separator
    GF0048441Courtesy of FORD MOTOR CO.
  26. With the help of an assistant, install the hood and bolts. Connect the hood lift rods.
    • Tighten to 13 Nm (115 lb-in).
    27. Fig 23: Locating Hood Lift Rods
    GF0048572Courtesy of FORD MOTOR CO.
  27. Connect the underhood light electrical connector and pin-type retainers.
    28. Fig 24: Locating Underhood Light Electrical Connector & Pin-Type Retainers
    GF0048571Courtesy of FORD MOTOR CO.
  28. Connect the windshield washer hose.
    29. Fig 25: Locating Windshield Washer Hose
    GF0048570Courtesy of FORD MOTOR CO.

    Vehicles with brake vacuum pump (belt driven) 

  29. Install the brake vacuum pump. For additional information, refer to POWER BRAKE ACTUATION article.

    30. Vehicles with dual generator 

  30. Install the secondary generator. For additional information, refer to GENERATOR AND REGULATOR article.

    31. All vehicles 

  31. Install the upper cooling fan shroud. For additional information, refer to ENGINE COOLING article.
  32. Install the turbocharger. Carry out the Turbocharger - Body On procedure. For additional information, refer to FUEL CHARGING AND CONTROLS - TURBOCHARGER article.
  33. Connect the battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  34. Fill the engine with the correct motor oil for the climate. Refer to DESCRIPTION AND OPERATION .
scientia non olet · About LEMON Manuals