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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2436 (Engine - 6.4L 99R Diesel -- F250-F550 Super Duty) >> In-Vehicle Servicing >> Oil Cooler - Body Off >> Installation

Oil Cooler - Body Off: Installation

WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: In the event of a catastrophic engine failure, always install a new oil cooler cover assembly (with oil cooler). Foreign material cannot be removed from the oil cooler and engine damage may occur.
  1. Using new press-in-place gaskets, install the oil cooler cover assembly and 8 bolts.
    • Tighten to 31 Nm (23 lb-ft).
  2. NOTE: The old oil cooler cover screws or new self-tapping screws must be used to cut the threads in the new oil cooler cover.
  3. Install the new press-in-place gaskets, the oil filter base and the 10 screws.
    • On new oil cooler cover, tighten to 10 Nm (89 lb-in).
    • On used oil cooler cover, tighten to 7 Nm (62 lb-in).
  4. Install a new gasket, the oil filter return tube assembly and the screw.
    • Apply clean engine oil to the O-ring seal.
    • On new oil return tubes, tighten to 7 Nm (62 lb-in).
    • On used oil return tubes, tighten to 5 Nm (44 lb-in).
  5. Install a new O-ring seal, the oil filter housing and the 4 Torx bolts.
    • Apply clean engine oil to the O-ring seal.
    • Tighten to 22 Nm (16 lb-ft).
  6. NOTE: Install a new O-ring seal on the oil filter cap and apply clean engine oil.
  7. Install a new oil filter element and the oil filter cap.
    • Tighten to 25 Nm (18 lb-ft).
  8. Install the turbocharger pedestal. For additional information, refer to FUEL CHARGING AND CONTROLS - TURBOCHARGER article.
  9. Install the intake manifold. For additional information, refer to Intake Manifold - Body Off .