Crankshaft Pulley: Removal
WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
This procedure will require the removal and installation of the following components:
- RH Charge Air Cooler (CAC) tube
- Upper cooling fan shroud
- Cooling fan
- Cooling fan stator
The removal and installation of these components will be accomplished through the reference to the cooling fan stator procedure contained in Step 3 of this procedure.
All vehicles
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
- Disconnect the LH and RH battery ground cable(s). For additional information, refer to BATTERY, MOUNTING AND CABLES article.
- Remove the cooling fan stator. For additional information, refer to ENGINE COOLING article.
- Remove the accessory drive belt.
- Remove the A/C drive belt.
- Remove the belt from the bottom of the A/C clutch pulley, then remove it from the crankshaft pulley.
- Check the crankshaft vibration damper runout.
- Remove the paint from the face of the crankshaft vibration damper at 4 points, 90 degrees apart.
- Attach the Dial Indicator Gauge with Holding Fixture to the cylinder block. Position the Dial Indicator Gauge with Holding Fixture on one of the unpainted surfaces.
- Using a suitable tool, pry the crankshaft forward. Zero the Dial Indicator.
- Rotate the crankshaft 90 degrees. Pry the crankshaft forward. Record the measurement. Repeat at each unpainted surface.
- If the runout exceeds specification, install a new crankshaft vibration damper.
NOTE: Pry the crankshaft forward only to eliminate possible error caused by crankshaft end play. - Remove the 4 bolts and the crankshaft vibration damper.
- Discard the bolts.
Vehicles with A/C
All vehicles
WARNING:
Support the vibration damper during mounting bolt removal. The damper can slide off the nose of the crankshaft. Failure to follow this instruction may result in serious personal injury.