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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2436 (Engine - 6.4L 99R Diesel -- F250-F550 Super Duty) >> In-Vehicle Servicing >> Crankshaft Pulley >> Removal

Crankshaft Pulley: Removal

WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This procedure will require the removal and installation of the following components:
  • RH Charge Air Cooler (CAC) tube
  • Upper cooling fan shroud
  • Cooling fan
  • Cooling fan stator

The removal and installation of these components will be accomplished through the reference to the cooling fan stator procedure contained in Step 3 of this procedure.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Disconnect the LH and RH battery ground cable(s). For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  3. Remove the cooling fan stator. For additional information, refer to ENGINE COOLING article.
  4. Remove the accessory drive belt.
  5. Fig 1: Locating Accessory Drive Belt
    GF0048454Courtesy of FORD MOTOR CO.

    Vehicles with A/C 

  6. Remove the A/C drive belt.
    • Remove the belt from the bottom of the A/C clutch pulley, then remove it from the crankshaft pulley.
  7. Fig 2: Locating Belt From Bottom Of A/C Clutch Pulley
    GF0048455Courtesy of FORD MOTOR CO.

    All vehicles 

  8. Check the crankshaft vibration damper runout.
    • Remove the paint from the face of the crankshaft vibration damper at 4 points, 90 degrees apart.
    • Attach the Dial Indicator Gauge with Holding Fixture to the cylinder block. Position the Dial Indicator Gauge with Holding Fixture on one of the unpainted surfaces.
    • Using a suitable tool, pry the crankshaft forward. Zero the Dial Indicator.
    • NOTE: Pry the crankshaft forward only to eliminate possible error caused by crankshaft end play.
    • Rotate the crankshaft 90 degrees. Pry the crankshaft forward. Record the measurement. Repeat at each unpainted surface.
      • If the runout exceeds specification, install a new crankshaft vibration damper.
  9. Fig 3: Attaching Dial Indicator Gauge With Holding Fixture To Cylinder Block
    GF0048499Courtesy of FORD MOTOR CO.
    WARNING: Support the vibration damper during mounting bolt removal. The damper can slide off the nose of the crankshaft. Failure to follow this instruction may result in serious personal injury.
  10. Remove the 4 bolts and the crankshaft vibration damper.
    • Discard the bolts.