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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2436 (Engine - 6.4L 99R Diesel -- F250-F550 Super Duty) >> General Procedures >> Rocker Arm Cleaning and Inspection

Rocker Arm Cleaning and Inspection

WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Material

Item Specification
Motorcraft SAE 15W-40 Super Duty Diesel Motor Oil
XO-15W40-QSD (US); CXO-15W40-LSD12 (Canada); or equivalent
WSS-M2C171-E
  1. Disassemble the rocker arm from the fulcrum plate. With the rocker arm and fulcrum plate upside down in your palm, push down the fulcrum plate. Using your palm, move the rocker arm away from the rocker arm ball and off the fulcrum plate.
  2. Fig 1: Moving Rocker Arm Away From Rocker Arm Ball & Off Fulcrum Plate Using Your Palm
    GF0048436Courtesy of FORD MOTOR CO.
    NOTE: Be careful when removing the rocker arm. Do not lose the rocker arm ball.
  3. Move the rocker off the ball, keeping the ball in the detent of the fulcrum plate. Remove the rocker arm ball.
  4. Fig 2: Locating Rocker Arm Ball
    GF0048437Courtesy of FORD MOTOR CO.
  5. Remove and discard the rocker arm clip.
  6. Fig 3: Locating Rocker Arm Clip
    GF0048438Courtesy of FORD MOTOR CO.
  7. Clean all parts with a suitable solvent. Use filtered, compressed air to dry the parts.
    • Inspect each rocker arm pivot foot and corresponding valve bridge for pitting and scuffing. Inspect each rocker arm ball and socket for scuffing. Install new rocker arms and valve bridges as required.
    • Inspect the rocker arm post ball socket for excessive wear. Inspect bolts for thread damage, install new components if worn or damaged.
  8. Install a new rocker arm clip on the fulcrum plate.
  9. Fig 4: Locating Rocker Arm Clip On Fulcrum Plate
    GF0048438Courtesy of FORD MOTOR CO.
  10. Insert the ball in the detent of the fulcrum plate and lubricate with clean engine oil. Hold the rocker arm upside down in the palm of hand.
  11. Fig 5: Locating Rocker Arm Ball
    GF0048437Courtesy of FORD MOTOR CO.
  12. Press the lower part of the rocker arm against the rocker arm clip, push up with the palm of hand and push the upper part of the rocker arm over the rocker arm ball. Check for freedom of movement of the rocker arm on the fulcrum plate.
  13. Fig 6: Moving Rocker Arm Away From Rocker Arm Ball & Off Fulcrum Plate Using Your Palm
    GF0048436Courtesy of FORD MOTOR CO.