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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2436 (Engine - 6.4L 99R Diesel -- F250-F550 Super Duty) >> General Procedures >> Connecting Rod Bearing Journal Taper and Out-of-Round >> Inspection

Connecting Rod Bearing Journal Taper and Out-of-Round: Inspection

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  1. Mark each connecting rod and its corresponding rod cap for correct installation.
  2. Using a suitable solvent, thoroughly clean the connecting rod and rod cap.
  3. Use a telescoping gauge and a 50-75 mm (2-3 in) micrometer to measure the connecting rod bearing bore.
    • Remove the connecting rod bearings from the connecting rod and the connecting rod cap. Install the connecting rod cap onto the connecting rod and tighten the bolts in 2 stages.
      • Stage 1: Tighten to 45 Nm (33 lb-ft).
      • Stage 2: Tighten to 68 Nm (50 lb-ft).
    • Measure and record the connecting rod bearing bore as indicated. Install new connecting rods if not within specification. For additional information, refer to SPECIFICATIONS SPECIFICATIONS .
  4. Fig 1: Measuring & Recording Connecting Rod Bearing Bore
    GF0048429Courtesy of FORD MOTOR CO.
  5. Use a telescoping gauge and a 50-75 mm (2-3 in) micrometer to measure the connecting rod bearing bore taper.
    1. Measure the bearing bore inside diameter near the large chamfer.
    2. Measure the bearing bore inside diameter near the small chamfer.
      • The difference between the 2 readings is the bore taper. Install new connecting rods if not within specifications. For additional information, refer to SPECIFICATIONS .
  6. Fig 2: Measuring Bearing Bore Inside Diameter Near Small & Large Chamfer
    GF0048430Courtesy of FORD MOTOR CO.