Pinpoint Test A: No Power In All Ignition Switch Positions
WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.
- A1 CHECK THE IGNITION SWITCH
- Carry out the Ignition Switch Component Test. Refer to COMPONENT TESTING.
- Is the ignition switch OK?
- YES : Go to A2.
- NO : INSTALL a new ignition switch. REFER to Ignition Switch . TEST the system for normal operation.
- A2 CHECK VEHICLE EQUIPMENT
- Verify that the vehicle is equipped with a CDIM.
- Is the vehicle equipped with a CDIM?
- A3 ISOLATE THE CDIM
- Disconnect: CDIM C2500
- Connect a fused jumper wire between:
- CDIM C2500-1, circuit CDC63 (YE/OG), harness side and CDIM C2500-8, circuit CDC32 (BN/YE), harness side.
- CDIM C2500-7, circuit SBP27 (BU/RD), harness side and CDIM C2500-14, circuit CDC62 (WH/VT), harness side.
- Check for power in all ignition switch positions:
- Turn the ignition switch to the ACC position and operate the radio, windshield wipers or blower motor.
- Turn the ignition switch to the RUN position and operate the radio, windshield wipers or blower motor.
- Start the engine.
- Is power present in all ignition switch positions?
- A4 CHECK THE CDIM GROUND CIRCUIT GD133 (BK) FOR AN OPEN
- Key in OFF position.
- Measure the resistance between CDIM C2500-11, circuit GD133 (BK), harness side and ground.
- Is the resistance less than 5 ohms?
- YES : Go to A5.
- NO : REPAIR circuit GD133 (BK). TEST the system for normal operation.
- A5 CHECK FOR VOLTAGE TO THE IGNITION SWITCH AND CDIM
- Key in OFF position.
- Disconnect: Ignition Switch C250
- Measure the voltage between ignition switch C250-8, circuit SBP27 (BU/RD), harness side and ground.
- Measure the voltage between CDIM C2500-7, circuit SBP27 (BU/RD), harness side and ground.
- Are the voltages greater than 10 volts?
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
- YES : Go to A6.
- NO : VERIFY SJB fuse 27 (20A) is OK. If OK, REPAIR circuit SBP27 (BU/RD). If not OK, REFER SYSTEM WIRING DIAGRAMS - F250 SUPER DUTY to identify the possible causes of the short circuit. REPAIR as necessary. TEST the system for normal operation.
- A6 CHECK CIRCUIT CDC62 (WH/VT) FOR AN OPEN
- Measure the resistance between CDIM C2500-14, circuit CDC62 (WH/VT), harness side and ignition switch C250-9, circuit CDC62 (WH/VT), harness side and ground.
- Is the resistance less than 5 ohms?
- YES : Go to A7.
- NO : REPAIR circuit CDC62 (WH/VT). TEST the system for normal operation.
- A7 CHECK THE IGNITION AND CDIM CIRCUITS FOR AN OPEN
- Disconnect: SJB C2280A
- Disconnect: SJB C2280B
- Disconnect: PCM C1232B
- Disconnect: One-Touch Integrated Start (OTIS)
- Disconnect: Run/Start Relay
- Measure the resistance between ignition switch C250-1, circuit CDC34 (WH/OG), harness side and SJB C2280B-45, circuit CDC34 (WH/OG), harness side.
- Measure the resistance between ignition switch C250-5, circuit CDC33 (VT/GN), harness side and SJB C2280A-3, circuit CDC33 (VT/GN), harness side.
- Measure the resistance between ignition switch C250-1, circuit CDC34 (WH/OG), harness side and run/start relay cavity 85, circuit CDC34 (WH/OG), harness side.
- Measure the resistance between ignition switch C250-10, circuit CDC35 (BU/WH), harness side and PCM C1232B-26, circuit CDC35 (BU/WH), harness side.
- Measure the resistance between CDIM C2500-8, circuit CDC32 (BN/YE), harness side and SJB C2280A-4, circuit CDC32 (BN/YE), harness side.
- Are the resistances less than 5 ohms?
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
- YES : Go to A11.
- NO : REPAIR the affected circuit(s). TEST the system for normal operation.
- A8 CHECK FOR VOLTAGE TO THE IGNITION SWITCH
- Key in OFF position.
- Disconnect: Ignition Switch C250
- Measure the voltage between ground and:
- ignition switch C250-8, circuit SBP27 (BU/RD), harness side.
- ignition switch C250-9, circuit SBP27 (BU/RD), harness side.
- Is the voltage greater than 10 volts?
- YES : Go to A9.
- NO : VERIFY SJB fuse 27 (20A) is OK. If OK, REPAIR circuit SBP27 (BU/RD). If not OK, REFER SYSTEM WIRING DIAGRAMS - F250 SUPER DUTY to identify the possible causes of the short circuit. REPAIR as necessary. TEST the system for normal operation.
- A9 CHECK THE IGNITION CIRCUITS FOR AN OPEN
- Disconnect: SJB C2280A (all vehicles)
- Disconnect: SJB C2280B (all vehicles)
- Disconnect: SJB C2280E (diesel without OTIS)
- Disconnect: PCM C1232B (diesel with OTIS)
- Disconnect: PCM C175T (gasoline only)
- Disconnect: Run/Start Relay (all vehicles)
- For all vehicles
, measure the resistance between the ignition switch connector and the SJB connectors using the following table:
Ignition Switch Circuit SJB C250-1 CDC34 (WH/OG) C2280B-45 C250-5 CDC33 (VT/GN) C2280A-3 C250-7 CDC32 (BN/YE) C2280A-4 C250-10a CDC35 (BU/WH) C2280E-8 a For diesel engine vehicles without OTIS.
- For all vehicles , measure the resistance between ignition switch C250-1, circuit CDC34 (WH/OG), harness side and run/start relay cavity 85, circuit CDC34 (WH/OG), harness side.
- For gasoline engine vehicles , measure the resistance between ignition switch C250-10, circuit CDC35 (BU/WH), harness side and PCM C175T-44, circuit CDC35 (BU/WH), harness side.
- For diesel engine vehicles with OTIS , measure the resistance between ignition switch C250-10, circuit CDC35 (BU/WH), harness side and PCM C1232B-26, circuit CDC35 (BU/WH), harness side.
- Are the resistances less than 5 ohms?
Courtesy of FORD MOTOR CO.
- YES : Go to A10.
- NO : REPAIR the affected circuit(s). TEST the system for normal operation.
- A10 CHECK THE SJB CONNECTORS
- Check SJB connectors C2280A, C2280B and C2280E (diesel without OTIS) for:
- corrosion.
- pushed-out pins.
- spread terminals.
- Connect: SJB C2280A (all vehicles)
- Connect: SJB C2280B (all vehicles)
- Connect: SJB C2280E (diesel without OTIS)
- Connect: PCM C1232B (diesel with OTIS)
- Connect: PCM C175T (gasoline only)
- Connect: Ignition Switch C250 (all vehicles)
- Connect: Run/Start Relay (all vehicles)
- Make sure the connectors are seated correctly, then operate the system and verify the concern is still present.
- Is the concern still present?
- YES : INSTALL a new SJB. REFER to MULTIFUNCTION ELECTRONIC MODULES article. TEST the system for normal operation.
- NO : The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector.
- Check SJB connectors C2280A, C2280B and C2280E (diesel without OTIS) for:
- A11 CHECK THE SJB CONNECTORS
- Check SJB connectors C2280A and C2280B for:
- corrosion.
- pushed-out pins.
- spread terminals.
- Connect: SJB C2280A
- Connect: SJB C2280B
- Connect: PCM C1232B
- Connect: OTIS Diode
- Connect: Run/Start Relay
- Connect: Ignition Switch C250
- Connect: CDIM C2500
- Make sure the connectors are seated correctly, then operate the system and verify the concern is still present.
- Is the concern still present?
- YES : INSTALL a new SJB. REFER to MULTIFUNCTION ELECTRONIC MODULES article. TEST the system for normal operation.
- NO : The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector.
- Check SJB connectors C2280A and C2280B for: