Removal (Upper Intake Manifold: 2001 Model Year)
- Disconnect the battery ground cable. Remove the air cleaner assembly and the air cleaner outlet tube.
- Remove the pin-type retainers and the snow shield. See Figure.
- Disconnect the accelerator cable, speed control actuator cable and the throttle return spring from the throttle body. See Figure.
- Remove the bolts, then position the accelerator cable bracket aside. See Figure.
- Disconnect the vacuum hose. Disconnect the evaporative emissions return tube. See Fig 1.
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- Disconnect the idle air control (IAC). Disconnect the throttle position (TP) sensor. See Fig 2.
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- Disconnect the engine wiring harness from the intake manifold support bracket. See Fig 3.
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- Remove the upper intake manifold support bracket. Remove the bolts. Remove the nut. See Fig 4.
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- Disconnect the positive crankcase ventilation (PCV) tube from the upper intake manifold. See Fig 5.
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- Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve. Loosen the nut. See Fig 6.
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- Disconnect the vacuum tube from the EGR valve. See Figure.
- Disconnect the vacuum tube from the upper intake manifold and electronic vacuum regulator (EVR) and disconnect the electrical connector from the EVR. See Figure.
- Disconnect the wire harness retaining clip. See Fig 7.
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- Disconnect the spark plug holder. See Fig 8.
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- Remove the upper intake manifold. Remove the four bolts. Remove the intake manifold. See Fig 9.
Courtesy of FORD MOTOR CO.