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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4S >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.0L V6 - VIN U & 2 >> Removal & Installation >> Intake Manifold >> Removal (Upper Intake Manifold: 2001 Model Year)

Removal (Upper Intake Manifold: 2001 Model Year)

  1. Disconnect the battery ground cable. Remove the air cleaner assembly and the air cleaner outlet tube.
  2. Remove the pin-type retainers and the snow shield. See Figure.
  3. Disconnect the accelerator cable, speed control actuator cable and the throttle return spring from the throttle body. See Figure.
  4. Remove the bolts, then position the accelerator cable bracket aside. See Figure.
  5. Disconnect the vacuum hose. Disconnect the evaporative emissions return tube. See Fig 1.
    Fig 1: Locating EVAP Emissions Return Tube (2001)
    G00375087Courtesy of FORD MOTOR CO.
  6. Disconnect the idle air control (IAC). Disconnect the throttle position (TP) sensor. See Fig 2.
    Fig 2: Locating IAC & TPS Connectors (2001)
    G00375088Courtesy of FORD MOTOR CO.
  7. Disconnect the engine wiring harness from the intake manifold support bracket. See Fig 3.
    Fig 3: Locating Engine Wiring Harness
    G00375089Courtesy of FORD MOTOR CO.
  8. Remove the upper intake manifold support bracket. Remove the bolts. Remove the nut. See Fig 4.
    Fig 4: Locating Upper Intake Manifold Support Bracket (2001)
    G00375090Courtesy of FORD MOTOR CO.
  9. Disconnect the positive crankcase ventilation (PCV) tube from the upper intake manifold. See Fig 5.
    Fig 5: Locating PCV Tube (2001)
    G00375091Courtesy of FORD MOTOR CO.
  10. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve. Loosen the nut. See Fig 6.
    Fig 6: Locating EGR Tube (2001)
    G00375092Courtesy of FORD MOTOR CO.
  11. Disconnect the vacuum tube from the EGR valve. See Figure.
  12. Disconnect the vacuum tube from the upper intake manifold and electronic vacuum regulator (EVR) and disconnect the electrical connector from the EVR. See Figure.
  13. Disconnect the wire harness retaining clip. See Fig 7.
    Fig 7: Locating Wiring Harness Clip
    G00375093Courtesy of FORD MOTOR CO.
  14. Disconnect the spark plug holder. See Fig 8.
    Fig 8: Locating Spark Plug Holder
    G00375094Courtesy of FORD MOTOR CO.
  15. Remove the upper intake manifold. Remove the four bolts. Remove the intake manifold. See Fig 9.
    Fig 9: Removing Upper Intake Manifold (2001)
    G00375095Courtesy of FORD MOTOR CO.