Installation (Upper Intake Manifold: 2001 Model Year)
- Clean all the sealing surfaces. Inspect the upper intake manifold gaskets. Replace if required. See Fig 1.
Courtesy of FORD MOTOR CO.
- Install the upper intake manifold. Install the bolts in the sequence shown. Tighten the bolts in two stages. See TORQUE SPECIFICATIONS . See Fig 2.
Courtesy of FORD MOTOR CO.
- Connect the wire harness retaining clip. See Figure.
- Connect the electrical connector and vacuum tube to the EVR and the vacuum tube to the intake manifold. See Figure.
- Connect the vacuum tube to the EGR valve. See Figure.
- Connect the EGR tube to the EGR valve. See Figure.
- Connect the PCV tube to the upper intake manifold. See Figure.
- Install the upper intake manifold support bracket. See Figure.
- Connect the engine wiring harness to the intake manifold support bracket. See Figure.
- Connect the IAC and TP sensor electrical connectors. See Figure.
- Connect the evaporative emissions return tube and the vacuum hose. See Figure.
- Position the accelerator cable bracket and install the bolts. See Figure.
- Connect the accelerator control cable, speed control cable and the throttle return spring. See Figure.
- Install the snow shield. See Figure.
- Install the air cleaner assembly and the air cleaner outlet tube. Connect the battery ground cable.