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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> Steering >> Power Steering >> Power Rack & Pinion >> Overhaul >> Steering Gear >> Reassembly

Steering Gear: Reassembly

  1. If a new steering gear is being installed, mount the steering gear in the holding fixture. See Figure.
  2. CAUTION: Hold the steering gear rack with an adjustable wrench when installing the tie-rod to absorb the rotational force. Damage to the steering gear can occur.
  3. Install the tie-rods. See Figure.
  4. NOTE: Inspect the bellows. Install new bellows if torn or cracked.
    Fig 1: Installing Bellows Inner Clamp
    G00159958Courtesy of FORD MOTOR CO.
  5. Position a new inner clamp on the bellows. See Fig 1.
  6. NOTE: To prevent the tie-rod bellows from twisting during toe adjustment, apply Premium Long-Life Grease (XG-1-C), or equivalent, meeting Ford specification ESA-M1C75-B to the groove in the front wheel spindle tie-rods and uniformly to the inner diameter of the tie-rod bellows.
  7. Position both bellows and the air tube on the steering gear. Make sure the air tube is correctly inserted into the bellows. See Figure.
  8. Using the Boot Clamp (205-343), tighten the bellows inner clamp. See Fig 2.
  9. Install the bellows outer clamp and the nut. See Figure.
    Fig 2: Tightening Boot Clamp
    G00159959Courtesy of FORD MOTOR CO.
  10. Install the power steering hose bracket and the bolts. See Figure.
  11. Remove the steering gear from the mounting fixture.
  12. Install the bolts using a plastic or rubber mallet. See Figure.