Disassembly And Assembly: Axle: Notes
WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| C-Frame and Screw | 211-023 (T74P-3044-A1) | |
| Dial Indicator Gauge with Holding Fixture | 100-002 (TOOL-4201-C) or equivalent | |
| Dial Indicator Gauge with Holding Fixture | 100-D002 (D78P-4201-B) or equivalent | |
| Depth Gauge, Drive Pinion | 205-S156 (T80T-4020-A) | |
| Drawbar, Rear Axle | 205-098 (T75T-1176-A) | |
| Gauge, Clutch Housing | 308-021 (T75L-4201-A) | |
| Gauge Tube | 205-D033 (D80T-4020-F48) or equivalent | |
| Handle | 205-D055 (D81L-4000-A) or equivalent | |
| Holding Fixture, Drive Pinion Flange | 205-012 (T57T-4851-B) | |
| Installer, Differential Carrier Bearing | 205-D044 (D81T-4221-A) or equivalent | |
| Installer, Drive Pinion Bearing Cup | 205-006 (T56T-4616-B) (B1 for use on outer pinion bearing cup, B2 for use on inner pinion bearing cup) | |
| Installer, LH Differential Carrier Oil Seal | 205-427 | |
| Installer, Rear Axle Bearing/Oil Seal | 205-092 (T75L-1165-DA) | |
| Installer, RH Differential Carrier Oil Seal | 205-426 | |
| Puller, Drive Pinion/Differential Carrier | 205-D036 (D81L-4220-A) or equivalent | |
| Remover, Bushing | 307-001 (TOOL-1175-AC) or equivalent | |
| Remover, Drive Pinion Flange | 205-018 (T65L-4851-B) | |
| Remover/Installer, Bearing Cup | 205-D051 (D81T-4628-A) or equivalent (inner pinion bearing cup remover) | |
| Remover/Installer, Bearing Cup | 205-D054 (D81T-4628-D) or equivalent (outer pinion bearing cup remover) | |
| Set, Dummy Bearing | 205-D047 (D81T-4222-DR) or equivalent | |
| Slide Hammer | 100-001 (T50T-100-A) | |
| Spreader Bar, Oil Seal | 205-428 | |
| Step Plate | 205-D012 (D80L-630-7) or equivalent |
Material
| Item | Specification |
|---|---|
| Clear Silicone Rubber TA-32 |
ESB-M4G92-A |
| High-Temperature 4x4 Front Axle and Wheel Bearing Grease E8TZ-19590-A |
ESA-M1C198-A |
| Motorcraft 80W-90 Premium Rear Axle Lubricant XY-80W90-QL (US); CXY-80W90-1L (Canada) (Model 60/70 axles) |
WSP-M2C197-A |
| Motorcraft High Contrast Hypoid Gear Marking Compound XG-14 |
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| Item | Part Number | Description |
|---|---|---|
| 1 | - | Differential bearing cap (part of 3B092) |
| 2 | 4222 | Differential bearing cup |
| 3 | 4211 | Differential pinion shaft |
| 4 | 4230 | Differential side gear thrust washer (part of 3204) |
| 5 | 4236 | Differential side gear (part of 3204) |
| 6 | 4215 | Differential pinion gear (part of 3222) |
| 7 | 372632-S | Differential pinion gear thrust washer |
| 8 | 3B092 | Differential housing |
| 9 | 4662 | Collapsible spacer |
| 10 | 4628 | Differential drive pinion bearing cup |
| 11 | 386989 | Front axle pinion shaft oil seal kit |
| 12 | 372632-S | Washer |
| 13 | 354845-S | Pinion nut |
| 14 | 4851 | Pinion flange |
| 15 | 4859 | Drive pinion oil seal deflector (part of 3N296) |
| 16 | 3N134 | Front axle drive pinion seal (part of 3N296) |
| 17 | 4621 | Differential pinion bearing |
| 18 | 3N267 | Axle shaft oil seal |
| 19 | 4628 | Front axle pinion bearing cup |
| 20 | 4630 | Differential pinion bearing |
| 21 | 4663 | Drive pinion position shim |
| 22 | 3A410 | Differential ring gear and pinion |
| 23 | - | Differential pinion shaft lockpin (part of 3204) |
| 24 | 4033 | Differential housing cover |
| 25 | 4N282 | Fill plug |
| 26 | 4346 | Differential housing cover bolt |
| 27 | 4067 | Differential bearing shim |
| 28 | - | Differential bearing cap bolt (part of 3B092) |
| 29 | 4221 | Differential bearing |
| 30 | 4346 | Differential ring gear bolt |
| 31 | 4205 | Differential case assembly |