Differential Bearings: Removal

WARNING: This page is about a different car, the 2007 Ford Pickup and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the differential carrier. For additional information, refer to Differential Carrier .

Fig 1: Removing Differential Bearings Using Special Tools

Courtesy of FORD MOTOR CO.

Using the special tools, remove the differential bearings.

Fig 2: Pressing Differential Bearings On Differential Case Using Special Tool

Courtesy of FORD MOTOR CO.

Using the special tool, install the new differential bearings on the differential case.

Fig 3: Marking Driveshaft Flange & Pinion Flange

Courtesy of FORD MOTOR CO.

To maintain driveline balance, index-mark the driveshaft flange yoke and the pinion flange.

Fig 4: Locating Bolts On Driveshaft

Courtesy of FORD MOTOR CO.

Remove the 4 bolts.

Fig 5: Disconnecting Driveshaft Flange Yoke From Pinion Flange

Courtesy of FORD MOTOR CO.

CAUTION: The driveshaft flange yoke fits tightly on the pinion flange yoke. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange.

CAUTION: It may be necessary to tap the driveshaft yoke with a plastic or rubber soft-faced hammer if a pry area is not on the driveshaft yoke.

Using a suitable tool as shown, disconnect the driveshaft flange yoke from the pinion flange and support the driveshaft using mechanic's wire.

Fig 6: Holding Pinion Flange With Special Tool

Courtesy of FORD MOTOR CO.

CAUTION: Index-mark the pinion flange to the pinion shaft prior to removal.

Use the special tool to prevent the flange from turning while removing the lock nut and washer.

Fig 7: Removing Drive Pinion Oil Seal

Courtesy of FORD MOTOR CO.

Force up on the metal flange of the rear axle drive pinion seal. Install gripping pliers to the seal flange and strike with a hammer until the rear axle drive pinion seal is removed.
- Remove the oil slinger and the outer pinion bearing.

Fig 8: Identifying Special Tool To Remove Drive Pinion Gear

Courtesy of FORD MOTOR CO.

Install the special tool and, with a soft-faced hammer, drive the pinion out of the front bearing cone and remove it through the rear of the housing.

Fig 9: Inner Pinion Bearing And Special Tool

Courtesy of FORD MOTOR CO.

Using the special tool and a suitable press, remove the inner pinion bearing.

Fig 10: Identifying Pinion Bearing Cups

Courtesy of FORD MOTOR CO.

Using a brass drift, remove the pinion bearing cups by tapping alternately on opposite sides of the cups.