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Clutch Disc Check

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000025
 Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent
  1. Remove clutch assembly. For additional information, refer to CLUTCH article.
    2. NOTE: Use emery cloth to remove minor imperfections in the clutch disc lining surface.
  2. Inspect clutch disc for:
    • oil or grease saturation.
    • worn or loose rivets at the hub.
    • broken springs.
    • wear or rust on splines.

      Install a new clutch disc if any of these conditions are present.

    3. Fig 1: Checking Clutch Disc
    GF0003826Courtesy of FORD MOTOR CO.
  3. Use a slide caliper to measure the depth to the rivet heads.
    • Install a new clutch disc if not within specification.
      • Fig 2: Measuring Depth To Rivet Heads
      GF0003827Courtesy of FORD MOTOR CO.
  4. Using a suitable dial indicator, measure the clutch disc runout.
    • Install a new clutch disc if not within specification.
    Fig 3: Measuring Clutch Disc Runout
    GF0003828Courtesy of FORD MOTOR CO.
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