Transfer Case - (Torque On Demand (TOD)): Notes
WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Installer, Bearing Cup | 308-017 (T73T-4222-B) | |
| Remover, Stator Bearing | 307-318 (T94P-77001-KH) | |
| Adapter for 303-224 (Handle) | 205-153 (T80T-4000-W) | |
| Holding Fixture, Transmission | 307-003 (T57L-500-B) | |
| Slide Hammer | 100-001 (T50T-100-A) | |
| Installer, Input Shaft Oil Seal | 308-186 (T90T-7127-B) | |
| Universal Blind Hole Puller Set | 303 DS005 (D80L-100-A) | |
| Collet (1-1/4 Inch to 1-1/2 Inch) | 303-D022 (D80L-100-T) or equivalent | |
| Installer, Mainshaft Bearing | 308-060 (T77J-7025-K) | |
| Installer, Input Shaft Bearing | 308-085 (T83T-7025-C) | |
| Installer, Input Shaft Oil Seal | 308-249 (T96T-7127-A) | |
| Protector, Shaft Oil Seal | 308-251 (T96T-7127-C) | |
| Installer, Valve Stem Oil Seal | 303-367 (T90P-6510-AH) |
Material
| Item | Specification |
|---|---|
| Black Non-Acid Cure Silicone Rubber E7TZ-19562-A |
ESL-M4G273-A |
| MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX |
MERCON® |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7005 | Case |
| 2 | - | Stud |
| 3 | 7B215 | Front output flange seal |
| 4 | 7061 | Front output flange |
| 5 | 7034 | Breather barb |
| 6 | 7B215 | Input shaft seal |
| 7 | 7025 | Bearing |
| 8 | 7A149 | Input gear |
| 9 | 7017 | Collar |
| 10 | 7061 | Output shaft |
| 11 | 7025 | Bearing |
| 12 | 7E290 | Magnet |
| 13 | 7917 | Dowel (part of 7005) |
| 14 | 7A149 | Oil pump assembly |
| 15 | 7177 | Drive sprocket |
| 16 | 9324 | Thrust bearing race |
| 17 | 7A098 | Thrust bearing |
| 18 | 7E290 | Thrust bearing race |
| 19 | 7177 | Drive sprocket |
| 20 | 7C108 | Clutch pack assembly |
| 21 | 7A443 | Bolt |
| 22 | - | Connector |
| 23 | 7B215 | Yoke-to-extension housing seal |
| 24 | - | Extension housing (part of 7005) |
| 25 | 7917 | Snap ring |
| 26 | - | Nut (3 required) |
| 27 | - | Plug |
| 28 | 7A443 | Bolt |
| 29 | - | Plug |
| 30 | 7005 | Case |
| 31 | 7025 | Bearing |
| 32 | 7025 | Bearing |
| 33 | 7G361 | Clutch coil assembly |
| 34 | 7917 | Snap ring |
| 35 | 9324 | Thrust bearing race |
| 36 | 7D271 | Thrust bearing |
| 37 | 9324 | Thrust bearing race |
| 38 | 7017 | Collar |
| 39 | 7A029 | Drive chain assembly |
| 40 | 7177 | Driven sprocket |
| 41 | 7917 | Snap ring |
| 42 | 7G632 | Coil housing assembly |
| 43 | 7R428 | Apply cam a.nd bearings |
| 44 | 7025 | Wave spring |
| 45 | 7917 | Snap ring |
| 46 | 7H150 | Armature |
| 47 | 7Z104 | Insulator washer |