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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 860 (Transfer Case - Four Wheel Drive (4WD) Systems - F-150 & Mark LT) >> Removal And Installation >> Integrated Wheel End (IWE) >> Installation

Integrated Wheel End (IWE): Installation

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Compress the IWE and install a vacuum cap on the vacuum port.
  2. Fig 1: Installing Vacuum Cap On Vacuum Port
    GF0003333Courtesy of FORD MOTOR CO.
    NOTE: Do not dislodge the IWE seal spring when installing the IWE on halfshaft outboard end or component damage may occur.
  3. Install the IWE onto the halfshaft outboard end.
  4. NOTE: Allow the wheel knuckle to swing outward while keeping the halfshaft pushed inward.
  5. Once clearance is available, install the halfshaft outboard end into the hub bearing.
  6. Connect the upper ball joint and install a new nut to the wheel knuckle.
    • Tighten to 115 Nm (85 lb-ft).
  7. Connect the tie-rod and install a new nut to the wheel knuckle.
    • Tighten to 115 Nm (85 lb-ft).
  8. Install the 3 IWE-to-wheel knuckle retaining bolts.
    • Tighten to 12 Nm (9 lb-ft).
  9. Remove the IWE vacuum cap and connect the vacuum tubes to the IWE.
  10. NOTE: Verify the spline engagement by checking for spline lash before installing the axle nut or component damage may occur.
  11. Install the new axle nut.
    • Tighten to 27 Nm (20 lb-ft).
  12. Install the dust cap.
  13. Install the front wheel and tire. For additional information, refer to WHEELS AND TIRES article.