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Section 856 (Engine - 5.4L (3V) - F-150 & Mark LT): Installation: Engine

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000339Courtesy of FORD MOTOR CO.
 Modular Engine Lift Bracket 303-F047 (014-00073) or equivalent
GF0001266Courtesy of FORD MOTOR CO.
 Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A)
GF0000628Courtesy of FORD MOTOR CO.
 Installer Set, Teflon® Seal 211-D207 (D90P-3517-A) or equivalent
Material

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent		 WSS-M2C930-A
Threadlock 262
TA-26		 WSK-M2G351-A6
  1. Using a suitable floor crane, position the engine assembly into the vehicle.
    2. CAUTION: Only use hand tools when installing the LH engine mount bolt or damage to the engine mount can occur.
    Fig 1: Locating LH Engine Support Insulator Bolt
    GF0002659Courtesy of FORD MOTOR CO.
  2. Apply Threadlock 262 to the bolt threads and install the LH engine support insulator bolt.
    • Tighten to 350 Nm (258 lb-ft).
    3. CAUTION: Make sure the RH engine support insulator mating surfaces and the washer mating surface are free of foreign material and corrosion before installation. Install a new washer.
    CAUTION: Only use hand tools when installing the RH engine mount nuts or damage to the engine mount can occur.
    Fig 2: Locating RH Engine Support Insulator Washer And Nuts
    GF0002656Courtesy of FORD MOTOR CO.
  3. Apply Threadlock 262 to the stud threads and install the RH engine support insulator washer and nuts.
    • Tighten to 250 Nm (184 lb-ft).
  4. Remove the special tool.
    Fig 3: Identifying Special Tool
    G03920205Courtesy of FORD MOTOR CO.
    5. NOTE: The upper 2 transmission-to-engine bolts will be installed later.
    Fig 4: Installing Lower Transmission-To-Engine Bolts
    GF0002676Courtesy of FORD MOTOR CO.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 60 N.m (44 lb-ft).
  6. Position the shift cable bracket and install the bolts and connect the shift cable.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 5: Locating Shift Cable End And Bracket
    G03964050Courtesy of FORD MOTOR CO.
  7. Install 4 new torque converter-to-flexplate nuts.
    • Tighten to 36 N.m (27 lb-ft).
    Fig 6: Locating Torque Converter-To-Flexplate Nuts
    GF0002674Courtesy of FORD MOTOR CO.
  8. Install the cylinder block opening cover.
    Fig 7: Locating Cylinder Block Opening Cover
    GF0002673Courtesy of FORD MOTOR CO.
  9. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 34 N.m (25 lb-ft).
    Fig 8: Locating Flexplate Inspection Cover Bolts
    GF0002672Courtesy of FORD MOTOR CO.
  10. Install the starter. For additional information, refer to STARTING SYSTEM article.
  11. Position the transmission cooler tube support bracket and install the bolt.
    • Tighten to 10 N.m (89 lb-in).
    Fig 9: Identifying Cooler Tube/Electrical Harness Support Bracket Bolt
    G03919905Courtesy of FORD MOTOR CO.
  12. If equipped, connect the block heater electrical connector.
    Fig 10: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
    13. NOTE: LH shown, RH similar.
    Fig 11: Connecting LH And RH Heated Exhaust Gas Oxygen Sensor (HO2S) Electrical Connector
    GF0002675Courtesy of FORD MOTOR CO.
  13. Connect the LH and RH heated exhaust gas oxygen sensor (HO2S) electrical connector and attach the electrical connector retainer.
  14. Attach the starter electrical harness support bracket.
    Fig 12: Attaching Starter Electrical Harness Support Bracket
    GF0002669Courtesy of FORD MOTOR CO.
  15. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 13: Installing A/C Compressor Bolts
    GF0002668Courtesy of FORD MOTOR CO.
  16. Install the 4 exhaust manifold flange nuts.
    • Tighten to 40 N.m (30 lb-ft).
    Fig 14: Locating Exhaust Manifold Flange Nuts
    GF0002678Courtesy of FORD MOTOR CO.
  17. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 60 N.m (44 lb-ft).
    Fig 15: Locating Upper Transmission-To-Engine Bolts
    G03920204Courtesy of FORD MOTOR CO.
  18. Position the transmission filler tube and install the bolt.
    • Tighten to 20 N.m (15 lb-ft).
    Fig 16: Installing Transmission Fluid Filler Tube Bolt
    GF0002677Courtesy of FORD MOTOR CO.
  19. Connect the crankshaft position (CKP) sensor wiring harness retainer to the starter motor wiring harness.
    Fig 17: Locating Crankshaft Position (CKP) Sensor Wiring Harness Retainer
    G03920181Courtesy of FORD MOTOR CO.
  20. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 18: Locating Generator Wiring Harness Retainer
    G03920180Courtesy of FORD MOTOR CO.
  21. Connect the A/C compressor and the A/C high pressure cut-off switch electrical connectors.
    Fig 19: Locating A/C Compressor And A/C High Pressure Cut-Off Switch Electrical Connectors
    G03920179Courtesy of FORD MOTOR CO.
  22. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 20: Identifying Generator Wiring Harness Retainer
    G03920178Courtesy of FORD MOTOR CO.
  23. Position the power steering pump assembly and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 21: Locating Power Steering Pump Assembly Bolts
    GF0002608Courtesy of FORD MOTOR CO.
  24. Using the special tool, install a new O-ring seal on the pressure line fitting.
    Fig 22: Locating O-Ring Seal On Pressure Line Fitting
    GF0002615Courtesy of FORD MOTOR CO.
  25. Connect the power steering pressure tube.
    • Tighten to 65 N.m (48 lb-ft).
    Fig 23: Connecting Power Steering Pressure Tube
    GF0002606Courtesy of FORD MOTOR CO.
  26. Using the special tool, install the power steering pump pulley.
    Fig 24: Installing Power Steering Pump Pulley
    GF0002755Courtesy of FORD MOTOR CO.
  27. Position the power steering pressure hose support bracket and install the nut.
    • Tighten to 40 N.m (30 lb-ft).
    Fig 25: Locating Power Steering Pressure Hose Support Bracket Nut
    GF0002607Courtesy of FORD MOTOR CO.
  28. Position the power steering reservoir assembly and install the bolt.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 26: Installing Power Steering Reservoir Assembly Bolt
    GF0002786Courtesy of FORD MOTOR CO.
  29. Using a new O-ring seal, connect the A/C manifold and tube assembly and install the nut.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 27: Using New O-Ring Seal To Connect A/C Manifold And Tube Assembly And Install Nut
    GF0002785Courtesy of FORD MOTOR CO.
  30. Position the A/C manifold and tube assembly support bracket and install the nut.
    • Tighten to 25 N.m (18 lb-ft).
    Fig 28: Installing A/C Manifold And Tube Assembly Support Bracket Nut
    GF0002663Courtesy of FORD MOTOR CO.
  31. Connect the heater hose.
    Fig 29: Connecting Heater Hose
    GF0002662Courtesy of FORD MOTOR CO.
  32. Disconnect the coolant hose.
    Fig 30: Disconnecting Coolant Hose
    GF0002665Courtesy of FORD MOTOR CO.
  33. Connect the electrical connector and position the ground strap and install the bolt.
    • Tighten to 10 N.m (89 lb-in).
    Fig 31: Connecting Electrical Connector And Installing Bolt
    GF0002661Courtesy of FORD MOTOR CO.
  34. Position the cowl extension panel and install the bolts.
    Fig 32: Installing Cowl Extension Panel Bolts
    GF0002660Courtesy of FORD MOTOR CO.
  35. Attach the wiring harness and the windshield washer hose retainers to the cowl panel extension.
    Fig 33: Attaching Wiring Harness And Windshield Washer Hose Retainers To Cowl Panel Extension
    GF0002449Courtesy of FORD MOTOR CO.
  36. Install the intake manifold. For additional information, refer to Intake Manifold  in this article.
  37. Install the radiator. For additional information, refer to ENGINE COOLING article.
  38. Install the powertrain control module (PCM). For additional information, refer to ELECTRONIC ENGINE CONTROLS article.
  39. Install the cowl. For additional information, refer to FRONT END BODY PANELS article.
  40. Install the hood.
  41. Fill the crankcase with clean engine oil.
  42. Evacuate and charge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
  43. Fill and bleed the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION article.
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