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Section 855 (Engine - 4.6L (2V) - F-150): Installation: Engine

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000628
 Installer Set, Teflon® Seal 211-D207 (D90P-3517-A) or equivalent
GF0000339
 Modular Engine Lift Bracket 303-F047 (014-00073)
GF0001266
 Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A)
Material

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent		 WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only)
VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)		 WSS-M97B51-A1
Threadlock 262
TA-26		 WSK-M2G351-A6
    CAUTION: Clean the engine support insulator-to-frame mating surfaces of any dirt or foreign material prior to engine installation.
    NOTE: Position the engine assembly forward to connect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector and the transmission harness retainers at the rear of the cylinder head.
  1. Using a suitable floor crane, position the engine assembly into the vehicle.
  2. Apply threadlock to the bolt threads and install the LH engine support insulator bolt.
    • Tighten to 350 Nm (258 lb-ft).
    3. Fig 1: Locating LH Engine Support Insulator Bolt
    GF0002659Courtesy of FORD MOTOR CO.
    CAUTION: Make sure the RH engine support insulator mating surfaces and the washer mating surface are free of foreign material and corrosion before installation. Install a new washer.
  3. Apply threadlock to the bolt threads and install the RH engine support insulator washer and nuts.
    • Tighten to 250 Nm (184 lb-ft).
    4. Fig 2: Locating RH Engine Support Insulator Washer And Nuts
    GF0002656Courtesy of FORD MOTOR CO.
  4. Install the 6 transmission-to-engine bolts.
    • Tighten to 60 Nm (44 lb-ft).
    5. Fig 3: Locating Upper Transmission-To-Engine bolt
    GF0002676Courtesy of FORD MOTOR CO.
  5. Connect the shift cable and install the shift cable bracket and the bolts.
    • Tighten to 25 Nm (18 lb-ft).
    6. Fig 4: Locating Shift Cable End And Bracket
    G03964050Courtesy of FORD MOTOR CO.
  6. Connect the LH heated exhaust gas oxygen sensor (HO2S) electrical connector and attach the electrical connector retainer.
    7. Fig 5: Locating LH Heated Exhaust Gas Oxygen Sensor Electrical Connector
    GF0002675Courtesy of FORD MOTOR CO.
    NOTE: Lubricate the O-ring seals with clean transmission fluid.
  7. Position the transmission fluid filler tube and install the bolt.
    • Tighten to 12 Nm (9 lb-ft).
    8. Fig 6: Locating Transmission Filler Tube Bolt
    GF0002677Courtesy of FORD MOTOR CO.
  8. Install the 4 exhaust manifold-to-catalytic converter nuts.
    • Tighten to 40 Nm (30 lb-ft).
    9. Fig 7: Locating Exhaust Manifold-To-Catalytic Converter Nuts
    GF0002678Courtesy of FORD MOTOR CO.
  9. Install the torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
    10. Fig 8: Locating Torque Converter-To-Flexplate Nuts
    GF0002674Courtesy of FORD MOTOR CO.
  10. Install the cylinder block opening cover.
    11. Fig 9: Locating Cylinder Block Opening Cover
    GF0002673Courtesy of FORD MOTOR CO.
  11. Install the flexplate inspection cover.
    • Tighten to 34 Nm (25 lb-ft).
    12. Fig 10: Locating Flexplate Inspection Cover Bolts
    GF0002672Courtesy of FORD MOTOR CO.
  12. Install a new oil filter.
    13. Fig 11: Locating Oil Filter
    GF0002671Courtesy of FORD MOTOR CO.
  13. Install the drain plug.
    • Tighten to 14 Nm (10 lb-ft).
    14. Fig 12: Locating Drain Plug
    GF0002670Courtesy of FORD MOTOR CO.
  14. Attach the starter electrical harness support to the cylinder block.
    15. Fig 13: Attaching Starter Electrical Harness Support Bracket To Cylinder Block
    GF0002669Courtesy of FORD MOTOR CO.
  15. If equipped, connect the block heater electrical connector.
    16. Fig 14: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  16. Position the A/C compressor and install the bolts.
    • Tighten to 25 Nm (18 lb-ft).
    17. Fig 15: Locating A/C Compressor Bolts
    GF0002668Courtesy of FORD MOTOR CO.
  17. Install the starter. For additional information, refer to STARTING SYSTEM article.
  18. Position the power steering reservoir and install the 2 lower bolts.
    • Tighten to 23 Nm (17 lb-ft).
    19. Fig 16: Locating Power Steering Reservoir Assembly Bolts
    GF0002666Courtesy of FORD MOTOR CO.
  19. Position the power steering pump and install the bolts.
    • Tighten to 25 Nm (18 lb-ft).
    20. Fig 17: Locating Power Steering Pump Bolts
    GF0002608Courtesy of FORD MOTOR CO.
  20. Using the special tool, install a new O-ring seal on the pressure line fitting.
    21. Fig 18: Locating O-Ring Seal On Pressure Line Fitting
    GF0002615Courtesy of FORD MOTOR CO.
  21. Connect the power steering pressure tube.
    • Tighten to 65 Nm (48 lb-ft).
    22. Fig 19: Locating Power Steering Pressure Tube
    GF0002606Courtesy of FORD MOTOR CO.
  22. Position the power steering pressure tube support bracket and install the nut.
    • Tighten to 12 Nm (9 lb-ft).
    23. Fig 20: Locating Power Steering Pressure Hose Support Bracket Nut
    GF0002607Courtesy of FORD MOTOR CO.
    CAUTION: If the pulley has been removed and installed twice, install a new power steering pump pulley.
  23. Using the special tool, install the power steering pump pulley.
    • Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, install a new pulley. If there is one paint mark or none at all, use a pencil to mark the web area of the pulley near the hub.
    24. Fig 21: Installing Power Steering Pump Pulley Using Special Tool
    GF0002616Courtesy of FORD MOTOR CO.
  24. If equipped, install the transmission cooler tube support bracket and nut.
    • Tighten to 10 Nm (89 lb-in).
    25. Fig 22: Locating Transmission Cooler Tube Support Bracket Nut
    GF0002611Courtesy of FORD MOTOR CO.
  25. Connect the degas bottle coolant hose.
    26. Fig 23: Locating Coolant Hose
    GF0002665Courtesy of FORD MOTOR CO.
  26. Connect the A/C compressor electrical connector.
    27. Fig 24: Locating A/C Compressor Electrical Connector
    GF0002664Courtesy of FORD MOTOR CO.
  27. Connect the crankshaft position (CKP) sensor electrical connector and the harness retainer.
    28. Fig 25: Locating CKP Sensor Electrical Connector And Harness Retainer
    GF0002667Courtesy of FORD MOTOR CO.
  28. Position the A/C manifold and tube assembly support bracket and install the nut.
    • Tighten to 10 Nm (89 lb-in).
    29. Fig 26: Locating A/C Manifold And Tube Assembly Support Bracket
    GF0002663Courtesy of FORD MOTOR CO.
  29. Remove the special tool.
    30. Fig 27: Identifying Special Tool
    G03962845Courtesy of FORD MOTOR CO.
  30. Install the upper transmission-to-engine bolts
    • Tighten to 60 Nm (44 lb-ft).
    31. Fig 28: Locating Upper Transmission-To-Engine Bolts
    GF0002725Courtesy of FORD MOTOR CO.
  31. Connect the heater coolant hose.
    32. Fig 29: Locating Heater Coolant Hose
    GF0002662Courtesy of FORD MOTOR CO.
  32. Install the ground strap and the bolt and connect the electrical connector.
    • Tighten to 10 Nm (89 lb-in).
    33. Fig 30: Locating Electrical Connector And Ground Strap Bolt
    GF0002661Courtesy of FORD MOTOR CO.
  33. Install the cowl panel extension.
    34. Fig 31: Locating Cowl Extension Panel Bolts
    GF0002660Courtesy of FORD MOTOR CO.
  34. Attach the wiring harness and the windshield washer hose to the cowl panel extension.
    35. Fig 32: Locating Windshield Washer Hose, Wiring Harness Retainer
    GF0002449Courtesy of FORD MOTOR CO.
  35. Install the cowl panel grille. For additional information, refer to FRONT END BODY PANELS article.
  36. Install the powertrain control module (PCM) and the support bracket. For additional information, refer to ELECTRONIC ENGINE CONTROLS article.
  37. Install the intake manifold. For additional information, refer to Intake Manifold  in this article.
  38. Install the radiator. For additional information, refer to ENGINE COOLING article.
  39. Install the hood and the 4 bolts.
    • Tighten to 30 Nm (22 lb-ft).
  40. Fill the engine with clean engine oil.
  41. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING article.
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