Intake Manifold Assembly: Assembly
WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
- Position new coolant bypass tube gaskets, the coolant bypass tube and install the 6 bolts.
- Tighten to 10 Nm (89 lb-in).
- Install a new EGR gasket (with the raised gasket surface facing the throttle body spacer) and the EGR system module and the bolts.
- Tighten to 25 Nm (18 lb-ft).
- Install a new throttle body gasket and the throttle body and tighten the 4 throttle body bolts in 2 stages.
- Stage 1: Tighten to 9 Nm (80 lb-in).
- Stage 2: Tighten an additional 90 degrees (1/4 turn).
- Install the PCV coolant hose.
- Using new O-ring seals, install the fuel injectors.
- Install the fuel rail and the 4 fuel rail stud bolts.
- Tighten to 10 Nm (89 lb-in).
NOTE:
Install new fuel injector O-ring seals on the fuel injectors.
NOTE:
Lubricate the new fuel injector O-ring seals with clean engine oil prior to installation.