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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 851 (Rear Drive Axle/Differential - Ford 10.25-Inch Ring Gear -- F150 & Mark LT) >> In-Vehicle Servicing >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Make sure the machined surfaces on both the axle housing and the differential housing cover are clean and free of oil before applying the new silicone sealant. The inside of the axle must be covered when cleaning the machined surface to prevent contamination.
  1. Clean the gasket mating surface of the axle and the differential housing cover.
  2. Apply a new, continuous bead of sealant to the differential housing cover.
  3. Fig 1: Proper Application Of Sealant To Differential Housing Cover
    GF0003119Courtesy of FORD MOTOR CO.
    NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new sealant must be applied. If possible, allow one hour before filling with lubricant to make sure the silicone sealant has correctly cured.
  4. Install the differential housing cover and the 12 differential housing cover bolts.
    • Tighten to 45 Nm (33 lb-ft).
  5. Fig 2: Locating Differential Housing Cover Bolts
    G03878623Courtesy of FORD MOTOR CO.
    NOTE: For Traction-Lok® axles, first fill the axle with 118 ml (4 oz) of friction modifier.
    NOTE: Service refill capacities are determined by filling the axle with the specified lubricant to the specified level below the bottom of the filler hole.
  6. Remove the fill plug, fill the axle to the level shown with axle lubricant and install the fill plug.
    • Tighten to 30 Nm (22 lb-ft).
  7. Fig 3: Checking Axle Lubricant Fill Level
    G03884460Courtesy of FORD MOTOR CO.