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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 672 (Seat System -- F250-F550 Super Duty) >> Disassembly And Assembly >> Seat Backrest - Front, With Seat Integrated Restraints (SIR) >> Assembly

Seat Backrest - Front, With Seat Integrated Restraints (SIR): Assembly

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Recliner roll pin is not reusable. Install a new service unit incorporating a "shoulder flare" to limit insertion depth.
    NOTE: When correctly installed, the roll pin should extend equally from either side of the backrest frame rail.
    Fig 1: Locating Backrest Recliner Roll pin
    G04646171Courtesy of FORD MOTOR CO.
  1. Position the recliner arm on the backrest frame. Using a hammer, install a new backrest recliner roll pin.
  2. Install the backrest recliner arm trim cover and install the pin-type retainer.
    Fig 2: Locating Backrest Recliner Arm Trim Cover
    G04646172Courtesy of FORD MOTOR CO.
  3. Install the lumbar adjuster basket.
    1. Position the lumbar basket onto its lower attachment.
    2. Pull the lumbar basket up to its upper attachment and, using a screwdriver, pry onto the retainer lip.
    3. Install a new lumbar adjuster cable tie strap.
      Fig 3: Locating Lumbar Adjuster Cable Tie Strap
      G04646173Courtesy of FORD MOTOR CO.
  4. Install the seat backrest frame.
    1. Install the seat backrest frame into the backrest cushion foam while feeding the safety belt through the opening in the backrest cover.
    2. Attach the seat backrest cushion fabric.
      Fig 4: Attaching Seat Backrest Cushion Fabric
      G04646174Courtesy of FORD MOTOR CO.
  5. NOTE: Do not allow safety belt to recoil back into the retractor.
    NOTE: Safety belt retractors are specific to LH or RH seats and are not interchangeable.
  6. Feed the safety belt through the retractor bracket hole and install the safety belt retractor and safety belt retractor bolt.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 5: Locating Safety Belt
      G04646175Courtesy of FORD MOTOR CO.
  7. Install the front and outer safety belt web guides, while placing the safety belt in between the outer and inner safety belt guides.
    ITEM DESCRIPTION

    Item Description
    1 Outer web guide
    2 Inner web guide
    3 Front web guide
    Fig 6: Locating Front And Outer Safety Belt Web Guides
    G04646176Courtesy of FORD MOTOR CO.
  8. NOTE: Make sure the front web guide is correctly fit into the lower web guide before the retainer bracket is installed.
    NOTE: Note the retainer bracket orientation. Do not reverse the bracket during reassembly.
  9. Install the retainer bracket and secure with 2 screws.
    • Tighten to 11 Nm (8 lb-ft).
      Fig 7: Locating Retainer Bracket And Secure With Screws
      G04646177Courtesy of FORD MOTOR CO.
  10. Attach the trim cover over the retainer bracket.
  11. NOTE: The LH and RH tower cap covers are not interchangeable.
    Fig 8: Locating Tower Cap Attachment Screws
    G03925660Courtesy of FORD MOTOR CO.
  12. Slip the safety belt through the slot on the tower cap cover and then slide the cover down onto the seat back and install the 4 tower cap attachment screws and the LH, RH and front screw covers.
  13. NOTE: The LH and RH head restraint rod guides are not interchangeable.
    NOTE: Install new units during reassembly. The LH and RH head restraint rod guides will be damaged during removal.
    Fig 9: Identifying Head Restraint Sleeve (Rod Guide)
    G03925617Courtesy of FORD MOTOR CO.
  14. Install the head restraint rod guides.
  15. CAUTION: If headrest is inserted without pressing the release button, the rod guides will be damaged.
  16. Insert the head restraint rods into the rod guides, press the release button and push the head restraint rod past its stop position.
  17. Install the seat backrest trim cover.
    1. Place the trim cover against the seat backrest and slide up to engage the upper attachments.
    2. Engage the lower and side attachments.
      Fig 10: Locating Seat Backrest Trim Cover
      G04646180Courtesy of FORD MOTOR CO.
  18. NOTE: Prior to installation, make sure the safety belt webbing is not twisted.
  19. Install the nut and safety belt anchor.
    • Make sure the anti-rotation tab is correctly positioned into the seat frame.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 11: Locating Safety Belt Anchor Nut
      G04646181Courtesy of FORD MOTOR CO.
  20. Install the side shield. For additional information, refer to SEAT CONTROL SWITCH - WITH SEAT INTEGRATED RESTRAINTS (SIR) .
  21. Install the front seat. For additional information, refer to SEAT - FRONT, WITH SEAT INTEGRATED RESTRAINTS (SIR) .