Clutch And Clutch Field Coil: Installation

WARNING: This page is about a different car, the 2002 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.

Clean the A/C clutch field coil and pulley mounting surfaces.
Install the A/C clutch field coil.

Fig 1: Installing A/C Clutch Field Coil
Courtesy of FORD MOTOR CO.
Install the snap ring with the bevel side out.

Fig 2: Installing Field Coil Snap Ring
Courtesy of FORD MOTOR CO.

NOTE: The A/C clutch bearing and pulley is a slip fit on the compressor. If correctly aligned it should slip on easily. If difficulty is encountered, install using the special tool.

Fig 3: Installing Clutch Bearing & Pulley

Courtesy of FORD MOTOR CO.

Using the special tool, install the clutch bearing and pulley.
1. Position the clutch bearing and pulley.
2. Install the special tool. If required, gently tap and install the clutch bearing and pulley.
Install the snap ring with the bevel side out.

Fig 4: Installing Clutch Pulley Snap Ring
Courtesy of FORD MOTOR CO.
Install the spacer.

Fig 5: Installing Spacer
Courtesy of FORD MOTOR CO.

NOTE: Make sure to align the block tooth on the shaft with the missing tooth on the disc and hub.

Fig 6: Installing A/C Clutch

Courtesy of FORD MOTOR CO.

Install the A/C clutch.
Install the sensor.
1. Push the sensor into position.
2. Install the bolt and the hold-down bracket.
Fig 7: Installing Sensor
Courtesy of FORD MOTOR CO.
Install the bolt.
1. Hold the A/C clutch.
2. Install the bolt.
Fig 8: Installing Clutch Bolt
Courtesy of FORD MOTOR CO.
Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

Fig 9: Measuring Clutch Air Gap
Courtesy of FORD MOTOR CO.
Install the A/C compressor. For additional information, see COMPRESSOR - 3.0L or COMPRESSOR - 3.9L .