Removal And Installation: Turbocharger: Removal

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the turbocharger intake tube. For additional information, refer to TURBOCHARGER INTAKE TUBE .
Disconnect the charge air cooler (CAC) inlet pipe.

Fig 1: Locating Charge Air Cooler (CAC) Inlet Pipe
Courtesy of FORD MOTOR CO.
Remove the push pins.

Fig 2: Locating Push Pins
Courtesy of FORD MOTOR CO.
Disconnect the 2 wiring harness push pins and position aside.

Fig 3: Locating Wiring Harness Push Pins
Courtesy of FORD MOTOR CO.
Disconnect the turbocharger variable vane hydraulic control valve electrical connector.

Fig 4: Locating Turbocharger Variable Vane Hydraulic Control Valve Electrical Connector
Courtesy of FORD MOTOR CO.
Remove the bolts for the oil supply tube.
- Remove and discard the gasket.
  
  Fig 5: Locating Oil Supply Tube Bolts
  Courtesy of FORD MOTOR CO.
Remove the bolt and turbocharger oil supply tube.
- Remove and discard the O-ring.
  
  Fig 6: Locating Turbocharger Oil Supply Tube Bolts
  Courtesy of FORD MOTOR CO.
Remove the bolt and the wire retainer.

Fig 7: Locating Wire Retainer Bolt
Courtesy of FORD MOTOR CO.
Remove the marmon clamp from the turbocharger outlet.

Fig 8: Locating Marmon Clamp From Turbocharger Outlet
Courtesy of FORD MOTOR CO.
Remove the marmon clamp from the turbocharger inlet.

Fig 9: Locating Marmon Clamp From Turbocharger Inlet
Courtesy of FORD MOTOR CO.
Loosen the exhaust inlet pipe-to-EGR cooler clamp.

Fig 10: Locating Exhaust Inlet Pipe-To-EGR Cooler Clamp
Courtesy of FORD MOTOR CO.
Loosen the LH exhaust inlet pipe-to-exhaust manifold nuts.

Fig 11: Identifying Adapter Pipe Bolts
Courtesy of FORD MOTOR CO.
Loosen the RH exhaust inlet pipe-to-exhaust manifold nuts.

Fig 12: Locating RH Exhaust Inlet Pipe-To-Exhaust Manifold Nuts
Courtesy of FORD MOTOR CO.
Remove the rear turbocharger mounting bolt.

Fig 13: Locating Rear Turbocharger Mounting Bolt
Courtesy of FORD MOTOR CO.

NOTE: Left side shown, right side similar.

Fig 14: Locating Front Mounting Bolts

Courtesy of FORD MOTOR CO.

Remove the front mounting bolts.
Position the turbocharger and remove the turbocharger drain tube.
- Remove and discard the drain tube O-rings.
  
  Fig 15: Locating Turbocharger Drain Tube
  Courtesy of FORD MOTOR CO.
Remove the turbocharger.