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Transmission - Gasoline Engines

WARNING: This page is about a different car, the 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS CHART

G04650692
 High Lift Transmission Jack
014-00942
MATERIAL CHART

Item Specification
MERCON® Multi-Purpose Automatic Transmission Fluid XT-2-QDX MERCON®
Gasket Maker F8AZ-19B508-AB WSK-M2G348-A5

    All vehicles 

  1. Using the transmission jack, raise and position the transmission to the engine and clutch.
  2. Install the seven transmission-to-engine bolts.
    Fig 1: Identifying Transmission-To-Engine Bolts
    G04650693Courtesy of FORD MOTOR CO.
  3. Position the crossmember in the vehicle. Install the LH crossmember bolts.
    Fig 2: Identifying LH Crossmember Bolts
    G04650694Courtesy of FORD MOTOR CO.
  4. Install the RH crossmember nuts.
    Fig 3: Identifying RH Crossmember Nuts
    G04650695Courtesy of FORD MOTOR CO.
  5. Install the transmission mount nuts.
    Fig 4: Identifying Transmission Mount Nuts
    G04650696Courtesy of FORD MOTOR CO.
  6. Attach the wire harness to the crossmember.
  7. Install the dust cover bolts.
    Fig 5: Identifying Dust Cover Bolts (1 Of 2)
    G04650697Courtesy of FORD MOTOR CO.
    Fig 6: Identifying Dust Cover Bolts (2 Of 2)
    G04650698Courtesy of FORD MOTOR CO.
  8. Remove the transmission jack.
  9. Connect the transmission cooler tubes.
    Fig 7: Identifying Transmission Cooler Tubes
    G04650699Courtesy of FORD MOTOR CO.
  10. Install the clutch slave cylinder.
    • Rotate the clutch slave cylinder clockwise 45 degrees to lock in position.
      Fig 8: Installing Clutch Slave Cylinder
      G04650700Courtesy of FORD MOTOR CO.
  11. Install the starter. For additional information, refer to STARTING SYSTEM - DIESEL ENGINE .
  12. Install the exhaust Y-pipe. For additional information, refer to EXHAUST SYSTEM .
  13. Install the transfer case, if equipped. For additional information, refer to TRANSFER CASE .
    • If the transfer case control lever assembly was removed from the transmission, it must be correctly aligned.
  14. Connect the driveshaft.
  15. Install any power take-off (PTO) equipment, if equipped.
  16. Connect the fuel lines to the transmission.
    Fig 9: Locating Fuel Lines Bolts
    G04650701Courtesy of FORD MOTOR CO.
  17. Connect the reverse lamp switch electrical connector.
    Fig 10: Locating Reverse Lamp Switch Electrical Connector
    G04650702Courtesy of FORD MOTOR CO.
  18. Connect the wiring harness to the transmission.
    Fig 11: Locating Wiring Harness To Transmission
    G04650703Courtesy of FORD MOTOR CO.
  19. Refill the transmission to specification.
    • Refill the transmission with clean transmission fluid.
  20. Lower the vehicle.
    21. CAUTION: Do not use a silicone sealing compound.
    NOTE: Do not wait longer than ten minutes to tighten the six bolts due to the rapid cure time of the sealant.
  21. Install the gearshaft lever and shift housing assembly.
    • Apply gasket maker to the shift housing and the main case.
      Fig 12: Installing Gearshaft Lever And Shift Housing Assembly
      G04650704Courtesy of FORD MOTOR CO.
  22. Install the lower shift lever boot.
    Fig 13: Locating Lower Shift Lever Boot
    G04650705Courtesy of FORD MOTOR CO.
  23. Apply threadlock and sealer to the gearshift lever bolts. Install the upper gearshift lever.
    Fig 14: Locating Gearshift Lever Bolts
    G04650706Courtesy of FORD MOTOR CO.
  24. Install the screws.
    Fig 15: Identifying Gear Shift Lever Boot Screws
    G03923381Courtesy of FORD MOTOR CO.

    25. Vehicles with a manual shift transfer case 

  25. Position the shift lever with the bezel and boot assembly and install the bolt.
    Fig 16: Identifying Shift Lever
    G04650708Courtesy of FORD MOTOR CO.
  26. Position the bezel and boot assembly and install the screws.
    Fig 17: Identifying Bezel And Boot Assembly Screws
    G03909667Courtesy of FORD MOTOR CO.
  27. Verify the shift sequence from 2H to 4L to 2H.
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