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Section 608 (Engine - 5.4L (3V) - F250 & F350): Installation: Engine

WARNING: This page is about a different car, the 2006 Ford Pickup and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS REFERENCE

G04647458
 Modular Engine Lift Bracket
303-F047 (014-00073) or equivalent
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) WSS-M97B51-A1

    All vehicles 

  1. Using a suitable floor crane, position the engine assembly into the vehicle.
    2. CAUTION: Only use hand tools when installing the RH engine mount nuts or damage to the engine mount can occur.
    NOTE: Align the engine-to-transmission dowels before installing the engine mount nuts.
    NOTE: RH shown, LH similar.
  2. Install the 6 engine mount nuts.
    • Tighten to 175 Nm (129 lb-ft).
      Fig 1: Identifying Engine Mount Nuts
      G03919938Courtesy of FORD MOTOR CO.
  3. Remove the special tool.
    Fig 2: Identifying Special Tool (303-F047)
    G03920205Courtesy of FORD MOTOR CO.

    4. Manual transmission vehicles 

  4. Install the clutch and pressure plate. For additional information, refer to CLUTCH .

    5. Automatic transmission vehicles 

    NOTE: The upper 2 transmission-to-engine bolts will be installed later.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 3: Identifying Lower Transmission-To-Engine Bolts
      G03920193Courtesy of FORD MOTOR CO.
  6. Install 4 new torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 4: Locating Torque Converter-To-Flexplate Nuts
      G03885557Courtesy of FORD MOTOR CO.
  7. Install the cylinder block opening cover.
    Fig 5: Identifying Access Plug
    G03908385Courtesy of FORD MOTOR CO.
  8. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 34 Nm (25 lb-ft).
      Fig 6: Identifying Flexplate Inspection Cover Bolts
      G03885458Courtesy of FORD MOTOR CO.
  9. Install the transmission fluid filler tube, the ground strap and the nut.
    • Tighten to 12 Nm (9 lb-ft).
      Fig 7: Identifying Transmission Fluid Filler Tube
      G04647465Courtesy of FORD MOTOR CO.
  10. Install the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .

    11. All vehicles 

  11. If equipped, connect the block heater electrical connector.
    Fig 8: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  12. Position the starter electrical harness support bracket and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
      Fig 9: Identifying Cooler Tube/Electrical Harness Support Bracket Bolt
      G03919905Courtesy of FORD MOTOR CO.
  13. If equipped, disconnect the engine oil temperature (EOT) sensor electrical connector.
    Fig 10: Locating Engine Oil Temperature Sensor Electrical Connector
    G03920098Courtesy of FORD MOTOR CO.
  14. Position the ground strap and install the stud bolt.
    • Tighten to 10 Nm (89 lb-in).
      Fig 11: Locating Ground Strap Stud Bolt
      G04647469Courtesy of FORD MOTOR CO.
  15. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 12: Locating Bolt Access Holes For A/C Compressor
      G03919912Courtesy of FORD MOTOR CO.
  16. Install the 4 exhaust manifold flange nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 13: Identifying Exhaust Manifold Flange Nuts
      G03885400Courtesy of FORD MOTOR CO.
  17. Connect the 2 heated exhaust gas oxygen sensor (HO2S) electrical connectors.
    Fig 14: Locating Heated Exhaust Gas Oxygen Sensor Electrical Connectors
    G04647472Courtesy of FORD MOTOR CO.

    18. Automatic transmission vehicles 

  18. Install the transmission cooler tube support bracket and the nut.
    • Tighten to 10 Nm (89 lb-in).
      Fig 15: Identifying Transmission Cooler Tube Support Bracket And Nut
      G03905682Courtesy of FORD MOTOR CO.
  19. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 16: Locating Upper Transmission-To-Engine Bolts
      G03920204Courtesy of FORD MOTOR CO.

    20. All vehicles 

  20. Position the degas bottle support bracket and install the 3 nuts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 17: Locating Degas Bottle Support Bracket Nuts
      G04647475Courtesy of FORD MOTOR CO.
  21. Connect the body wiring harness retainer to the degas bottle support bracket.
    Fig 18: Locating Body Wiring Harness Retainer
    G04647476Courtesy of FORD MOTOR CO.
  22. Position the evaporative emissions (EVAP) canister purge valve and bracket assembly, and install the 3 nuts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 19: Locating Evaporative Emissions Canister Purge Valve Bracket Nuts
      G03919862Courtesy of FORD MOTOR CO.
  23. Connect the electrical connector and the EVAP tube quick connect couplings to the EVAP canister purge valve. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION - GASOLINE AND DIESEL .
    Fig 20: Connecting Electrical Connector And EVAP Tube Quick Connect Couplings
    G03919866Courtesy of FORD MOTOR CO.
  24. Connect the engine wiring harness retainer to the EVAP canister purge valve bracket.
    Fig 21: Locating Engine Wiring Harness Retainer
    G04647479Courtesy of FORD MOTOR CO.
  25. Connect the vacuum hose and engine wiring harness retainers.
    Fig 22: Locating Vacuum Hose
    G04647480Courtesy of FORD MOTOR CO.
  26. Connect the crankshaft position (CKP) sensor wiring harness retainer to the starter motor wiring harness.
    Fig 23: Locating Crankshaft Position (CKP) Sensor Wiring Harness Retainer
    G03920181Courtesy of FORD MOTOR CO.
  27. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 24: Locating Generator Wiring Harness Retainer
    G03920180Courtesy of FORD MOTOR CO.
  28. Connect the A/C compressor and the A/C high pressure cut-off switch electrical connectors.
    Fig 25: Locating A/C Compressor And A/C High Pressure Cut-Off Switch Electrical Connectors
    G03920179Courtesy of FORD MOTOR CO.
  29. Connect the generator wiring harness retainer to the RH cylinder head.
    Fig 26: Identifying Generator Wiring Harness Retainer
    G03920178Courtesy of FORD MOTOR CO.
  30. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 27: Identifying Power Steering Pump Bolts
      G03886436Courtesy of FORD MOTOR CO.
  31. Position the air cleaner outlet tube support bracket and install the 2 nuts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 28: Identifying Air Cleaner Outlet Tube Support Bracket
      G04647486Courtesy of FORD MOTOR CO.
  32. Connect the 2 electrical connectors on the LH fender splash shield.
    Fig 29: Locating Electrical Connectors
    G04647487Courtesy of FORD MOTOR CO.
  33. Connect the degas bottle coolant hose.
    Fig 30: Locating Degas Bottle Coolant Hose
    G04647488Courtesy of FORD MOTOR CO.
  34. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  35. Install the radiator. For additional information, refer to ENGINE COOLING .
  36. Install the degas bottle. For additional information, refer to ENGINE COOLING .
  37. Install the powertrain control module (PCM). For additional information, refer to ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES .
  38. Install the cowl vent grille. For additional information, refer to FRONT END BODY PANELS .
  39. Install the hood.
  40. Fill the crankcase with clean engine oil.
  41. Evacuate and charge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS .
  42. Fill and bleed the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .
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