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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 1719 (Engine Cooling System (Except Hybrid)) >> Removal And Installation >> Thermostat Housing - 2.5L >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The thermostat and thermostat housing are serviced as an assembly.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  2. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  in this service information.
  3. Disconnect the Knock Sensor (KS) electrical connector and detach the wiring harness pin-type retainer.
  4. NOTE: Disconnecting the heater hose first will aid in the removal of the bottom thermostat housing bolt.
  5. Disconnect the heater hose at the thermostat housing.
  6. NOTE: The view of the thermostat housing bolts is obstructed by A/C and engine components. However, the bolts can be removed using 1/4-in drive hand tools.
    Fig 1: Locating Thermostat Housing Mounting Bolts
    G06272288Courtesy of FORD MOTOR CO.
  7. Remove the 3 bolts and reposition the thermostat housing to gain access to the lower radiator hose clamp.
    • Remove and discard the gasket.
    • To install, tighten to 10 Nm (89 lb-in).
  8. Disconnect the lower radiator hose at the thermostat housing.
  9. To install, reverse the removal procedure.
    • Install a new gasket.
  10. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  in this service information.