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Removal and Installation

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  2. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  in this service information.
  3. Remove the intake manifold. For additional information, refer to ENGINE MECHANICAL - 2.5L -- FUSION & MILAN (EXCEPT HYBRID) article.
  4. Disconnect and remove the coolant bypass tube from the engine.
  5. To install, reverse the removal procedure.
  6. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  in this service information.