Intake Manifold: Installation

WARNING: This page is about a different car, the 2001 Ford Pickup, 2001 Ford Econoline, 2000 Ford Pickup, and 2000 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.

To install, reverse removal procedure. Use NEW gaskets and "O" rings. Lubricate fuel injector "O" rings with Light Grade Oil (ESE-M2C39-F) before installing.
Ensure alignment tabs on intake manifold gaskets align with holes in cylinder head. Tighten intake manifold bolts to specification in sequence. See Fig 1, Fig 2, Fig 3and Fig 4 . See TORQUE SPECIFICATIONS table.
CAUTION: Intake manifold bolts must be retightened to specification after engine has reached normal operating temperature.
When installing fuel lines, fit NEW fuel resistant "O" rings (Brown) on fuel lines. Lightly coat "O" rings with clean engine oil before installing. Clean fittings, and replace garter spring (if necessary).
To install remaining components, reverse removal procedure. Adjust all control cables and fluid levels. Refill cooling system. When installing spark plug wires, ensure wires are in correct position on coils. See SERVICE & ADJUSTMENT SPECIFICATIONS article in ENGINE PERFORMANCE.

Fig 1: Upper Intake Manifold Bolt Tightening Sequence (Pickup & Van - 2000)

Courtesy of FORD MOTOR CO.

Fig 2: Upper Intake Manifold Bolt Tightening Sequence (Pickup & Van - 2001)

Courtesy of FORD MOTOR CO.

Fig 3: Intake Manifold Spacer Assembly Bolt Tightening Sequence (Pickup & Van - 2001)

Courtesy of FORD MOTOR CO.

Fig 4: Lower Intake Manifold Bolt Tightening Sequence

Courtesy of FORD MOTOR CO.