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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 1676 (Exhaust System) >> Removal And Installation >> Catalytic Converter - 3.0L RH >> Installation

Catalytic Converter - 3.0L RH: Installation

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Do not tighten the 3 new RH catalytic converter nuts at this time.
  1. Install the RH catalytic converter and a new gasket.
    • Loosely install the 3 new nuts.
  2. NOTE: Do not tighten the catalytic converter manifold brackets bolt and 2 nuts at this time.
  3. Install the RH catalytic converter manifold brackets.
    • Loosely install the bolt and 2 nuts.
  4. Tighten the 3 RH catalytic converter nuts.
    • Tighten to 40 Nm (30 lb-ft).
  5. NOTE: Do not tighten the 5 catalytic converter manifold shield bolts at this time.
  6. Install the catalytic converter manifold shield.
    • Loosely install the 5 bolts.
  7. Tighten the RH catalytic converter manifold brackets bolt and 2 nuts.
    • Tighten to 20 Nm (177 lb-in).
  8. Tighten the catalytic converter manifold shield 5 bolts.
    • Tighten to 10 Nm (89 lb-in).
  9. Install the roll restrictor bolt.
    • Tighten to 90 Nm (66 lb-ft).
  10. NOTE: Prior to installation, inspect the Heated Oxygen Sensor (HO2S) and the Catalyst Monitor Sensor (CMS) wiring harness for damage.
  11. Install the HO2S and CMS. For additional information, refer to ELECTRONIC ENGINE CONTROLS - 3.0L (4V) -- FUSION & MILAN article.
  12. Install the exhaust flexible pipe. For additional information, refer to EXHAUST FLEXIBLE PIPE - 2.5L , 3.0L in this service information.
  13. Install the splash shield and the pin-type retainers.
    Fig 1: Locating Splash Shield Pin-Type Retainers
    G06261988Courtesy of FORD MOTOR CO.
  14. Install the RH front wheel and tire. For additional information, refer to WHEELS & TIRES article.