Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the turbocharger intake tube. For additional information, refer to FUEL CHARGING AND CONTROLS - TURBOCHARGER .
Remove the fuel injector control module (FICM). For additional information, refer to ELECTRONIC ENGINE CONTROLS - DIESEL ENGINE .
Remove the retaining nuts and the rear FICM bracket.
- To install, tighten to 8 Nm (71 lb-in).
  
  Fig 1: Locating Rear FICM Bracket To LH Valve Cover Retaining Nuts
  Courtesy of FORD MOTOR CO.
Remove the retaining nuts from the heat shield bracket. Position the ground wire aside.

Fig 2: Identifying Ground Wire Retaining Nuts
Courtesy of FORD MOTOR CO.
Disconnect the wiring retainer from the back of the heat shield bracket.

Fig 3: Locating Wiring Retainer At Back Of Heat Shield Bracket
Courtesy of FORD MOTOR CO.
Remove the bolts and the heat shield bracket.

Fig 4: Locating Bolts And Heat Shield Bracket
Courtesy of FORD MOTOR CO.
Remove the intake manifold stud.
- To install, tighten to 11 Nm (8 lb-ft).
  
  Fig 5: Removing Intake Manifold Stud
  Courtesy of FORD MOTOR CO.
Position back the injection pressure regulator (IPR) valve electrical connector heat insulating wrap.

Fig 6: Positioning Back Injection Pressure Regulator Valve Electrical Connector Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Disconnect the IPR valve electrical connector.

Fig 7: Disconnecting IPR Valve Electrical Connector
Courtesy of FORD MOTOR CO.
Disconnect the snap and remove the heat insulating wrap.

Fig 8: Removing Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Using the special tool, remove the IPR valve.

Fig 9: Removing IPR Valve
Courtesy of FORD MOTOR CO.

NOTE: It is necessary to re-install the heat insulating wrap on the IPR valve.

To install, reverse the removal procedure.
- Apply clean engine oil to the IPR valve prior to installing.