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Solenoid Body Leadframe: Installation

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the Valve Body Alignment Pins in the solenoid body to align the lead frame for installation.
    Fig 1: Identifying Special Tool (307-636)
    G06376765Courtesy of FORD MOTOR CO.
  2. Position the leadframe on the Valve Body Alignment Pins and carefully install the leadframe by pushing straight down into the solenoids.
  3. Remove the Valve Body Alignment Pins.
    Fig 2: Identifying Special Tool (307-636)
    G06376766Courtesy of FORD MOTOR CO.
  4. Install the 5 leadframe screws.
    Fig 3: Locating Leadframe Screws
    G06376767Courtesy of FORD MOTOR CO.
  5. Connect the OSS  sensor electrical connector.
    Fig 4: Locating Output Shaft Speed (OSS) Sensor Electrical Connector
    G06376768Courtesy of FORD MOTOR CO.
  6. Connect the TR  sensor electrical connector.
    Fig 5: Locating Transmission Range (TR) Sensor Electrical Connector
    G06376769Courtesy of FORD MOTOR CO.
  7. Install the main control cover grommet.
    Fig 6: Locating Main Control Cover Grommet
    G06376770Courtesy of FORD MOTOR CO.
  8. Clean the main control cover sealing surface and inspect for damage.
    Fig 7: Locating Main Control Cover Sealing Surface
    G06376771Courtesy of FORD MOTOR CO.
  9. Apply silicone to the main control sealing surface of the transaxle case.
    Fig 8: Locating Silicone Applying Area On Transaxle Case Main Control Sealing Surface
    G06376772Courtesy of FORD MOTOR CO.
  10. Position the main control cover in place.
    Fig 9: Locating Main Control Cover
    G06376773Courtesy of FORD MOTOR CO.
    11. NOTE: Inspect the main control cover grommet to make sure that the seal is on the inside of the main control cover. Transmission fluid leak will occur.
    NOTE: Install the stud bolts in the locations noted during disassembly.
  11. Tighten the 8 main control cover bolts and 5 stud bolts.
    • Tighten to 12 Nm (106 lb-in).
      Fig 10: Locating Main Control Cover Bolts And Stud Bolts
      G06376774Courtesy of FORD MOTOR CO.
  12. Position the transmission fluid cooler tube bracket and transmission fluid cooler tube assembly in place and install the 2 nuts.
    • Tighten to 9 Nm (80 lb-in).
      Fig 11: Pulling Transmission Fluid Cooler Tube Bracket And Tubes From Transaxle
      G06376775Courtesy of FORD MOTOR CO.
  13. Connect the transaxle vehicle harness electrical connector.
    Fig 12: Locating Transaxle Vehicle Harness Electrical Connector
    G06376776Courtesy of FORD MOTOR CO.
  14. Connect the transaxle electrical wiring harness retainers to the transmission fluid pan stud bolts.
    Fig 13: Locating Transaxle Electrical Wiring Harness Retainers
    G06376777Courtesy of FORD MOTOR CO.
  15. Install the LH splash shield and the retainers.
    Fig 14: Locating LH Splash Shield Retainers
    G06376778Courtesy of FORD MOTOR CO.
  16. Fill with clean transmission fluid to the correct level.
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