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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 1409 (Engine Cooling System (Hybrid)) >> Removal And Installation >> Thermostat Housing >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The thermostat and thermostat housing are serviced as an assembly.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  3. Remove the accessory drive belt tensioner. For additional information, refer to REMOVAL AND INSTALLATION .
  4. Disconnect the Knock Sensor (KS) electrical connector and detach the wiring harness pin-type retainer.
  5. Disconnect the heater hose at the thermostat housing.
    NOTE: Disconnecting the heater hose first will aid in the removal of the bottom thermostat housing bolt.
  6. Remove the 3 bolts and reposition the thermostat housing to gain access to the lower radiator hose clamp.
    • Remove and discard the gasket.
    • To install, tighten to 10 Nm (89 lb-in).
    NOTE: The view of the thermostat housing bolts is obstructed by A/C and engine components. However, the bolts can be removed using 1/4-in drive hand tools.
    Fig 1: Locating Thermostat Housing & Bolts
    G06272288Courtesy of FORD MOTOR CO.
  7. Disconnect the lower radiator hose at the thermostat housing.
  8. To install, reverse the removal procedure.
    • Install a new gasket.
  9. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .