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Power Transfer Unit (PTU)

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: 3.5L with AW21 transmission shown in illustration, 3.0L with 6F35 transmission similar.
Fig 1: Identifying Power Transfer Unit (PTU) Replacement Components
G06270938Courtesy of FORD MOTOR CO.
PART NUMBER DESCRIPTION TABLE

Item Part Number Description
1 W500324 Power Transfer Unit (PTU)-to-support bracket bolts (2 required)
2 W500324 PTU support bracket-to-engine block bolts (3 required)
3 7A444 PTU support bracket
4 W500741 PTU-to-transaxle bolts (5 required)
5 7251 PTU
6 7087 Compression seal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the driveshaft. For additional information, refer to REMOVAL AND INSTALLATION .
  3. Remove the RH catalytic converter. For additional information, refer to REMOVAL AND INSTALLATION (3.0L) and REMOVAL AND INSTALLATION (3.5L) .
  4. Remove the 2 Power Transfer Unit (PTU)-to-support bracket bolts, then remove the 3 PTU support bracket bolts and the PTU support bracket.
    Fig 2: Locating Power Transfer Unit (PTU)-To-Support Bracket Bolts & PTU Support Bracket Bolts
    G06270939Courtesy of FORD MOTOR CO.
  5. Remove the 5 PTU-to-transaxle bolts.
    Fig 3: Locating PTU-To-Transaxle Bolts
    G06270940Courtesy of FORD MOTOR CO.
  6. Separate the PTU from the transaxle. Remove the PTU from the vehicle.
  7. Using a suitable tool, remove the compression seal and discard.
    NOTE: A new compression seal must be installed whenever the PTU is removed from the vehicle.
    Fig 4: Locating Compression Seal
    G06064426Courtesy of FORD MOTOR CO.