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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 138 (Engine - 6.0L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Oil Pan - Lower >> Installation

Oil Pan - Lower: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. Install a new O-ring seal on the oil pickup tube and position the oil pickup tube in the oil pan.
    Fig 1: Locating Oil Pickup Tube O-Ring Seal
    G03887262Courtesy of FORD MOTOR CO.
  2. Install a new press-in-place gasket into the upper oil pan.
    Fig 2: Identifying Press-In-Place Gasket In Upper Oil Pan
    G03887263Courtesy of FORD MOTOR CO.
  3. Position the oil pan in the vehicle.
  4. Install the oil pickup tube and bolts.
    Fig 3: Installing Oil Pickup Tube And Bolts
    G03887266Courtesy of FORD MOTOR CO.
  5. Position the oil pan and install the bolts.
    1. Install the longer oil pan bolts.
    2. Install the remaining oil pan bolts.
      • Tighten all bolts to 13 Nm (10 lb-ft)
        Fig 4: Installing Oil Pan Bolts
        G03887267Courtesy of FORD MOTOR CO.
  6. Install the transmission cooler tube bracket and nut.
    Fig 5: Installing Transmission Cooler Tube Bracket And Nut
    G03907110Courtesy of FORD MOTOR CO.
  7. Using the special tool, lower the engine.
    Fig 6: Identifying Special Engine Tool
    G03907100Courtesy of FORD MOTOR CO.
    8. NOTE: RH side shown, LH similar.
    Fig 7: Installing Lifting Eyes
    G03907096Courtesy of FORD MOTOR CO.
  8. Remove the lifting eyes and the special tool.
  9. Connect the heater hose at the front cover.
    Fig 8: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  10. Install the retaining bolt for the fuel lines.
    Fig 9: Installing Retaining Bolt For Fuel Lines
    G03907030Courtesy of FORD MOTOR CO.
  11. If removed, install the ball studs. Connect the hood lifts and remove the hood support.
    Fig 10: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  12. Position the primary generator and install the bolts.
    Fig 11: Generator And Bolts - With Torque Specification
    G03906807Courtesy of FORD MOTOR CO.

    13. Vehicle with single generator 

  13. Install the primary accessory drive belt tensioner and bolts.
    Fig 12: Primary Accessory Drive Belt Tensioner Bolts - With Torque Specification
    G03887161Courtesy of FORD MOTOR CO.
  14. Install the primary accessory drive belt.
    Fig 13: Rotating Accessory Drive Belt Tensioner Clockwise
    G03906750Courtesy of FORD MOTOR CO.

    15. Vehicle with dual generators 

  15. Install the secondary generator with mounting bracket and bolts.
    Fig 14: Locating Bolts And Generator Mounting Bracket - With Torque Specification
    G03887159Courtesy of FORD MOTOR CO.
  16. Connect the B+ wire, secondary generator electrical connector and wire retainer.
    Fig 15: Locating Generator Electrical Connector, Harness and Retainer - With Torque Specification
    G03906811Courtesy of FORD MOTOR CO.
  17. Install the primary accessory drive belt tensioner and bolts.
    Fig 16: Primary Accessory Drive Belt Tensioner Bolts - With Torque Specification
    G03887161Courtesy of FORD MOTOR CO.
  18. Position the secondary accessory drive belt idler pulley. Install the bracket and bolts.
    Fig 17: Secondary Accessory Drive Belt Idler Pulley Bolts - With Torque Specification
    G03887162Courtesy of FORD MOTOR CO.
  19. Install the primary accessory drive belt.
    Fig 18: Rotating Accessory Drive Belt Tensioner Clockwise
    G03887088Courtesy of FORD MOTOR CO.
  20. Install the secondary accessory drive belt tensioner and bolt.
    Fig 19: Secondary Accessory Drive Belt Tensioner Bolt - With Torque Specification
    G03907183Courtesy of FORD MOTOR CO.
  21. Install the secondary accessory drive belt.
    Fig 20: Rotating Drive Belt Tensioner Clockwise
    G03887086Courtesy of FORD MOTOR CO.

    22. All vehicles 

  22. Install the stator and stator bolts.
    Fig 21: Installing Stator And Stator Bolts
    G03907126Courtesy of FORD MOTOR CO.
  23. Install the cooling fan clutch. Use the special tool to tighten the cooling fan clutch.
    Fig 22: Tightening Cooling Fan Clutch
    G03907127Courtesy of FORD MOTOR CO.
  24. Position and clip the cooling fan wiring. Connect the cooling fan electrical connector.
    Fig 23: Connecting Cooling Fan Electrical Connector
    G03907082Courtesy of FORD MOTOR CO.
  25. Install the radiator and shroud as an assembly.
  26. Connect the upper radiator hose and the radiator overflow hose.
    Fig 24: Locating Upper Radiator Hose And Radiator Overflow Hose
    G03907081Courtesy of FORD MOTOR CO.
  27. Position the harness wiring, install the 2 wiring retainers and 3 pin-type retainers.
    Fig 25: Identifying Pin-Type Retainers
    G03907080Courtesy of FORD MOTOR CO.
  28. Position the sight shield and install the 4 pin-type retainers.
    Fig 26: Identifying Pin-Type Retainers
    G03899450Courtesy of FORD MOTOR CO.
  29. Install the radiator support brackets.
    Fig 27: Installing Radiator Support Brackets
    G03907132Courtesy of FORD MOTOR CO.
  30. Install the composite CAC duct and tighten the clamps.
    Fig 28: Installing Composite CAC Duct And Tightening Clamps
    G03907133Courtesy of FORD MOTOR CO.
  31. Install the metal CAC duct and tighten the clamps.
    Fig 29: Metal CAC Duct - With Torque Specification
    G03906819Courtesy of FORD MOTOR CO.
  32. Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  33. Connect the transmission cooler tubes and install the clips. Install the transmission cooler tubes into the brackets.
    Fig 30: Connecting Transmission Cooler Tubes
    G03921672Courtesy of FORD MOTOR CO.
  34. Connect the lower radiator hose.
    Fig 31: Connecting Lower Radiator Hose
    G03921671Courtesy of FORD MOTOR CO.
    35. NOTE: RH side shown, LH side similar.
    Fig 32: Installing Motor Mount Retaining Nuts
    G03921734Courtesy of FORD MOTOR CO.
  35. Install the motor mount retaining nuts.
  36. Tighten the exhaust pipe retaining nuts.
    Fig 33: Tightening Exhaust Pipe Retaining Nuts
    G03907138Courtesy of FORD MOTOR CO.
  37. Clean and inspect the oil pan drain plug and gasket. Install new if necessary.
    Fig 34: Identifying Oil Pan Drain Plug
    G03887273Courtesy of FORD MOTOR CO.
  38. Install the oil pan drain plug.
    Fig 35: Installing Oil Pan Drain Plug
    G03887274Courtesy of FORD MOTOR CO.
  39. Connect the LH and RH ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  40. Fill the engine with clean engine oil.
  41. Fill the cooling system. For additional information, refer to ENGINE COOLING .
  42. Run the engine and check for leaks.
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