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Oil Pan: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and inspect all mating surfaces.
    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces of sealant.
  2. Apply a 2.5 mm (0.09 in) bead of silicone gasket and sealant to the oil pan.
    NOTE: If the oil pan is not secured within 4 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 1: Locating Oil Pan Silicone Gasket & Sealant Bead
    G06096065Courtesy of FORD MOTOR CO.
  3. Position the oil pan and install the 2 rear oil pan bolts finger-tight.
  4. Using a suitable straightedge, align the front surface of the oil pan flush with the front surface of the engine block.
    Fig 2: Aligning Front Surface Of Oil Pan Flush With Front Surface Of Engine Block
    G06095016Courtesy of FORD MOTOR CO.
  5. Install the remaining oil pan bolts.
    • Tighten in the sequence shown below to 25 Nm (18 lb-ft).
    Fig 3: Identifying Oil Pan Bolt Tightening Sequence
    G06096067Courtesy of FORD MOTOR CO.
  6. Install the 4 oil pan-to-bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
  7. Install the engine front cover. For additional information, refer to Installation .
  8. Fill the engine with clean engine oil.