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Driveshaft Universal Joint - Single Cardan, Flange Yoke: Disassembly

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Initial disassembly 

    CAUTION: Do not, under any circumstance, clamp the driveshaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture may result, causing driveshaft failure during vehicle operation.
  1. Place the driveshaft on a suitable workbench. Do not damage the tube.
  2. Index-mark the driveshaft components.
  3. Fig 1: Driveshaft Components Index-Marks
    GF0006261Courtesy of FORD MOTOR CO.
  4. Remove and discard the 4 snap rings.
  5. Fig 2: Snap Rings
    GF0006262Courtesy of FORD MOTOR CO.
  6. Clamp the special tool in a vise.
  7. Fig 3: Clamping Special Tool In Vise
    GF0009713Courtesy of FORD MOTOR CO.

    Bearing cup removal 

    NOTE: If necessary, use a pair of pliers to remove a bearing cup that fails to press out all the way.
  8. Remove the bearing cups and the flange.
    1. Position the flange in the special tool.
    2. Press out a bearing cup.
    3. Rotate the flange 180 degrees.
    4. Press on the spider to remove the remaining bearing cup.
    5. Remove the flange.
  9. Fig 4: Removing Bearing Cups & Flange
    GF0006263Courtesy of FORD MOTOR CO.

    Final disassembly 

  10. Repeat bearing cup removal in this procedure to remove the remaining bearing cups and the spider from the driveshaft.
  11. Fig 5: Removing Remaining Bearing Cup And Spider From Driveshaft
    GF0006264Courtesy of FORD MOTOR CO.
  12. Clean the yoke area at the end of the driveshaft.