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Home >> Ford >> 2000 >> Taurus LX, 3.0 2, AX4N >> Repair and Diagnosis >> External Pages >> Different car >> Section 1299 (Fuel Charging System - Turbocharger) >> General Procedures >> Turbocharger Reconditioning >> Turbocharger Cleaning

Turbocharger Cleaning

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Use a dust mask when cleaning the turbocharger.
    NOTE: A razor scraper may be used to remove heavy carbon deposits where sufficient access exists.
  1. Using carburetor tune-up cleaner, remove the carbon deposits from the unison ring, turbocharger vanes, vane contact areas and unison ring contact areas on the center housing.
  2. NOTE: Do not clean the turbine wheel. Use care when cleaning around the turbine wheel or damage to the turbine wheel can occur.
    NOTE: Use a 5 cm (2 in) abrasive disk (such as a Scotch-Brite® 051131-07480, or equivalent).
    Fig 1: Locating Center Housing Unison Ring Hub
    G06139667Courtesy of FORD MOTOR CO.
  3. Using a 5 cm (2 in) abrasive disk, clean the remaining carbon deposits from the center housing unison ring hub and center housing facing surface.
  4. NOTE: Use a 5 cm (2 in) abrasive disk (such as a Scotch-Brite® 051131-07480, or equivalent).
    Fig 2: Locating Unison Ring And Turbocharger Vanes
    G06139668Courtesy of FORD MOTOR CO.
  5. Using a 5 cm (2 in) abrasive disk, clean the remaining carbon deposits from the unison ring and turbocharger vanes.
  6. Recheck the unison ring for cracks and excessive wear in the slots.
    • Replace the unison ring if it is cracked or has excessive wear in the slots.
      Fig 3: Locating Unison Ring Slots
      G06139669Courtesy of FORD MOTOR CO.
  7. NOTE: Use care when cleaning around the turbine vane pivot pins. Damaging the pins during the cleaning process can cause unwanted noise or affect turbocharger performance.
    NOTE: Use a 5 cm (2 in) abrasive disk (such as a Scotch-Brite® 051131-07480, or equivalent) and a 2.5 cm (1 in) holder (such as 3M™ Roloc® + Holder 61-5000-7982-9, or equivalent).
    Fig 4: Locating Turbine Housing
    G06139670Courtesy of FORD MOTOR CO.
  8. Using a 5 cm (2 in) abrasive disk cut down to a 2.5 cm (1 in) disk and a 2.5 cm (1 in) holder, clean the remaining carbon deposits from the turbine housing. Remove carbon deposits from all surfaces that contact moving parts as well as mating surfaces of the housing.