Section 1296 (Engine - 6.0L (99P E-Series) Diesel): Assembly: Engine: Notes

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	Adapter for 303-D043	303-D043-01 or equivalent
	Adapter for 303-D043	303-D043-02 or equivalent
	Alignment Tool, Camshaft	303-772
	Compressor, Piston Ring	303-D032 (D81L-6002-C) or equivalent
	Dial Indicator Gauge with Holding Fixture	100-002 (TOOL-4201-C)
	Feeler Gauge Set	303-D027 (D81L-4201-A) or equivalent.
	Installer, Crankshaft Front Seal and Wear Ring	303-761
	Installer, Crankshaft Rear Seal and Wear Ring	303-770
	Lifting Bracket, Cylinder Head	303-759
	Remover/Installer, Glow Plug Connector	303-1114
	Service Set, Camshaft	303-017 (T65L-6250-A)
	Socket, Injection Pressure Regulator	303-1112

Material

Item	Specification
High Temperature Nickel Anti-Seize Lubricant XL-2	ESE-M12A4-A
Motorcraft SAE 15W-40 Super Duty Diesel Motor Oil XO-15W40-QSD (US); CXO-15W40-LSD12 (Canada); or equivalent	WSS-M2C171-E
RTV Silicone Sealant TA-31	-
Threadlock 262 TA-26	WSK-M2G351-A6

Fig 1: Exploded View Of Crankshaft, Camshaft & Piston

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6010	Crankcase assembly (upper and lower)
2	6250	Camshaft assembly
3	6A251	Camshaft bearing kit
4	6148	Piston ring kit
5	6140	Piston pin retaining ring
6	6102	Piston pin and piston
7	6200	Connecting rod and cap assembly
8	6B237	Connecting rod bearing kit
9	6214	Connecting rod bolt
10	6333	Crankshaft bearing kit
11	6303	Crankshaft assembly
12	6345	Main bearing bolt, M14 x 2 x 114.5 (10 required)
13	6345	Main bearing bolt, M14 x 2 x 127.5 (10 required)
14	6675	Upper oil pan assembly
15	6626	Oil pump cover-to-inlet tube flange O-ring seal
16	6622	Oil pump screen cover and tube
17	6676	Lower oil pan assembly

Fig 2: Exploded View Of Front Cover, Rear Cover & Oil Components

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	9D280	Fuel injector manifold assembly
2	9A332	Crankcase-to-head tube assembly
3	9J332	Rear engine tube assembly
4	9C968	Injection pressure regulator valve
5	9A543	Fuel injector pump assembly
6	6L080	Engine rear cover assembly
7	6701	Crankshaft rear oil seal assembly
8	6D083	Engine rear cover gasket
9	6010	Upper crankcase assembly
10	6020	Engine front cover gasket
11	8575	Water thermostat assembly
12	6019	Engine front cover assembly
13	6608	Oil pump drive rotor and shaft assembly
14	6616	Oil pump body
15	6700	Crankcase front seal
16	6316	Crankshaft vibration damper
17	8509	Coolant pump pulley assembly
18	8501	Coolant pump assembly
19	6A638	Crankcase oil cooler cover with oil cooler
20	6881	Oil filter adapter assembly
21	6881	Oil filter adapter
22	9F838	Injection Control Pressure (ICP) sensor
23	9E527	Fuel injector nozzle assembly
24	6095	Fuel pump cover

Fig 3: Exploded View Of Cylinder Head & Rocker Arm Carrier

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6065	Cylinder head bolt
2	6A527	Valve rocker arm shaft support bolt
3	6C288	Engine rocker arm carrier
4	6A585	Valve rocker arm fulcrum assembly
5	6565	Valve push rod assembly
6	6C541	Valve rocker bridge
7	6518	Valve spring retainer key
8	6514	Valve spring retainer
9	6513	Valve spring
10	6571	Valve stem seal
11	9F538	Fuel injector nozzle sleeve
12	6584	Valve rocker arm cover gasket
13	6049	Cylinder head assembly
14	9F538	Glow plug sleeve
15	9431	Exhaust manifold
16	9A461	Exhaust manifold-to-cylinder head spacer
17	W300013	Exhaust flange bolt
18	6051	Cylinder head gasket
19	6505	Exhaust valve
20	6507	Intake valve
21	6500	Valve tappet assembly
22	6C329	Crankcase cam guide

Fig 4: Exploded View Of Valve Cover

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6584	Rocker arm cover gasket
2	6A505	Valve cover assembly (LH)
3	W300034	Valve cover bolt assembly
4	6A665	Crankcase breather
5	W300035	Valve cover stud assembly