Valve Cover - RH, 5.4L: Removal
WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the engine air cleaner (ACL) and the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
- Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
- Remove the 4 RH ignition coils. For additional information, refer to ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V) article.
- Remove the oil fill tube support bracket bolt.
- Disconnect the oil fill tube.
- Disconnect the quick connect couplings and remove the PCV tube. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
- Remove the PCV valve from the valve cover.
- Remove the nut, the ground strap and position aside the bracket.
- Remove the transmission fluid level indicator.
- Remove the bolt, the nut and the transmission fluid filler tube.
- Disconnect the 4 RH fuel injector electrical connectors.
- Disconnect the fuel pressure and temperature sensor electrical connector.
- Disconnect the fuel charging wiring harness retainers from the valve cover studs and position aside the wiring harness.
- Remove the RH valve cover.
- Fully loosen the fasteners and remove the valve cover.
- Clean the valve cover mating surface of the cylinder head with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
- Inspect the valve cover gasket. If the gasket is damaged, remove and discard the gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent.
NOTE:
Rotate the PCV valve counterclockwise to remove.
NOTE:
Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to clean sealing surfaces.