Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Install the O-ring seal and gasket.

Fig 1: Identifying Gasket & O-Ring Seal

Courtesy of FORD MOTOR CO.

NOTE: Apply clean engine oil to the O-ring seal.

NOTE: Position the grommets and spacer prior to installing the EGR cooler.

Install the EGR cooler and stud bolts hand-tight.

Fig 2: Exhaust Gas Recirculation (EGR) Cooler Bolts

Courtesy of FORD MOTOR CO.

Install the EGR cooler bolt.
- Tighten to 13 Nm (10 lb-ft).

Fig 3: Exhaust Gas Recirculation (EGR) Cooler Bolt

Courtesy of FORD MOTOR CO.

Tighten the EGR cooler bolts.
- Tighten to 13 Nm (10 lb-ft).

Fig 4: Exhaust Gas Recirculation (EGR) Cooler Bolts

Courtesy of FORD MOTOR CO.

Install the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL article.