Removal And Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: When a new lock cylinder is installed, the door lock cylinder and ignition lock cylinder should be installed as a set. This eliminates carrying an extra key which will fit only one lock. If a new key is used, the new key code number is stamped on a metal tag attached to the key.

Remove the steering wheel. For additional information, refer to STEERING COLUMN article.
Remove the cap from the ignition lock cylinder.
Remove the ignition lock cylinder.
- Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
- Use a 3/8-inch diameter drill bit to drill down the middle of the ignition lock key slot until the ignition lock cylinder breaks loose.
- Remove and discard the ignition lock cylinder and the drill shavings from the steering column.

Fig 1: Locating Lock Cylinder With Specification

Courtesy of FORD MOTOR CO.

Remove the bearing retainer.

Fig 2: Bearing Retainer

Courtesy of FORD MOTOR CO.

NOTE: Thoroughly clean all the drill shavings from the steering column and inspect for damage.

Remove the bearing and the gear.

Fig 3: Bearing & Gear

Courtesy of FORD MOTOR CO.

NOTE: Use a new ignition lock cylinder.

To install, reverse the removal procedure.
- Verify the ignition switch lock cylinder operation.