Pinpoint Test A: Shift Solenoids
WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Refer to the Transaxle Vehicle Harness Connector illustration Transaxle Connector Layouts .
- A1 ELECTRONIC DIAGNOSTICS
- Key in OFF position.
- Make sure the transaxle vehicle harness connector is fully seated, terminals are fully engaged in connector and in good condition before proceeding.
- Connect the diagnostic tool.
- Key in ON position.
- Carry out KOEO Test until continuous DTCs have been displayed.
- Enter Output Test Mode (OTM). Refer to On-Board Diagnostics.
- Select the mode ALL ON. Push START to turn outputs on. Push STOP to turn outputs off.
- Does the vehicle enter OTM?
- YES : REMAIN in OTM. Go to A2 .
- NO : PRESS START. If vehicle does not enter OTM, REFER to the Introduction - Gasoline Engines article.
- A2 CHECK ELECTRICAL SIGNAL OPERATION
- Key in OFF position.
- Disconnect: Transaxle Connector C199
- Use a mirror to inspect both ends of the transaxle connector for damaged or pushed-out pins, corrosion, loose wires and missing or damaged seals.
- Key in ON position.
- Measure the voltage between C199 pin 9 and solenoid circuit C199 pins 5 and 7 at the transaxle vehicle harness connector.
- While observing the VOM, press START and STOP to cycle the solenoid output on and off.
- Does the suspected solenoid output voltage change at least 0.5 volt?
- A3 CHECK CONTINUITY OF SOLENOID SIGNAL AND VPWR HARNESS CIRCUITS
- Key in OFF position.
- Disconnect: Transaxle Connector
- Disconnect: PCM
- Inspect for damaged or pushed-out pins, corrosion or loose wires.
- Measure the resistance between the PCM C175T pin 43 and the transaxle vehicle harness connector C199 pin 5.
- Measure the resistance between the PCM C175T pin 42 and the transaxle vehicle harness C199 pin 7.
- Measure the resistance between the PCM C175B pins 35 and 36 and the transaxle vehicle harness C199 pin 9.
- Is each resistance less than 5 ohms?
- YES : Go to A4.
- NO : REPAIR open circuit(s). RECONNECT all components. RERUN Quick Test.
- A4 CHECK SOLENOID HARNESS FOR SHORT TO POWER AND GROUND
- Measure the resistance between the PCM C175T pin 43 and the PCM C175B pins 35 and 36.
- Measure the resistance between the PCM C175T pin 42 and the PCM C175B pins 35 and 36.
- Measure the resistance between the PCM C175T pin 43 and the PCM C175B pins 47, 48, 49 and chassis ground.
- For vehicles equipped with a 2.3L engine, measure the resistance between the PCM C175T pin 43 and the PCM C175T pin 41 and chassis ground.
- For vehicles equipped with 3.0L engine, measure the resistance between the PCM C175T pin 43 and the PCM C175E pin 41 and chassis ground.
- Measure the resistance between the PCM C175T pin 42 and the PCM C175B pins 47, 48, 49 and chassis ground.
- For vehicles equipped with a 2.3L engine, measure the resistance between the PCM C175T pin 42 and the PCM C175T pin 41 and chassis ground.
- For vehicles equipped with 3.0L engine, measure the resistance between the PCM C175T pin 42 and the PCM C175E pin 41 and chassis ground.
- Is each resistance greater than 10,000 ohms?
- YES : Go to A5.
- NO : REPAIR short circuit(s). RECONNECT all components. RERUN Quick Test.
- A5 TRANSAXLE FUNCTIONAL TEST CAUTION: Do not pry on the connector. This will damage the connector and can result in a transaxle concern. Press button and pull up on the transaxle vehicle harness connector.NOTE: LED will turn GREEN when solenoid activates and turn OFF when deactivated. LED will turn RED if an activated solenoid/harness is shorted to B+. LED will remain OFF if an activated solenoid/harness is shorted to ground or no continuity (open circuit).
- Disconnect: Transaxle Harness
- Connect: Transmission Tester C199
- Carry out the Solenoid Function Tests as outlined in the Transmission Tester Manual.
- Do the solenoids (LED) activate (LED green)?
- A6 TRANSAXLE DRIVE CYCLE TEST
- Connect: PCM
- Carry out the Dynamic Testing - Engine On as outlined in the Transmission Tester Manual.
- Does the vehicle upshift when commanded by the tester?
- YES : INSTALL a new PCM. RECONNECT all components. RERUN On-Board Diagnostics Tests. If symptoms are still present, REFER to Diagnosis By Symptom .
- NO : Go to A7.
- A7 CHECK RESISTANCE OF SOLENOID/HARNESS
- Place the Bench/Drive switch in BENCH mode.
- Rotate solenoid select switch to OHMS CHECK position.
- Measure the resistance between SS-1 jack and VPWR jack on tester.
- Measure the resistance between SS-2 jack and VPWR jack on tester.
- Is the resistance for both solenoids between 12 and 22 ohms?
- YES : Go to A8.
- NO : INSTALL a new solenoid body assembly. RECORD and CLEAR the DTCs. RERUN On-Board Diagnostics tests.
- A8 CHECK SOLENOID/HARNESS FOR SHORT TO GROUND
- Measure the resistance of each solenoid between BAT (-) jack (engine ground) and each appropriate jack.
- Is the resistance greater than 10,000 ohms (no continuity)?
- YES : REFER to Diagnosis By Symptom .
- NO : INSTALL a new solenoid body assembly. RECORD and CLEAR the DTCs. RERUN On-Board Diagnostics tests.