Engine - Manual Transaxle

Illustration	Tool Name	Tool Number
	Heavy Duty Floor Crane	014-00071 or equivalent
	Spreader Bar	303-D089 (D93P-6001-A3) or equivalent
	Powertrain Lift	014-00765
	Universal Adapter Brackets	014-0001
Lifting Bracket Set, Engine		303-D095 (D94L-6001-A) or equivalent

All vehicles 

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
3. Remove the engine air cleaner and air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING - 2.3L article.
4. Remove the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
5. Drain the engine oil.
6. Drain the cooling system. For additional information, refer to ENGINE COOLING article.
7. Remove the starter. For additional information, refer to STARTING SYSTEM article.
8. Remove the exhaust flex pipe. For additional information, refer to EXHAUST SYSTEM article.
9. Disconnect the heated oxygen sensor (HO2S) and the catalyst monitor sensor electrical connectors.
Fig 1: Heated Oxygen Sensor (HO2S) And Catalyst Monitor Sensor Electrical Connectors
Courtesy of FORD MOTOR CO.
10. Remove the accessory drive belt tensioner. For additional information, refer to ACCESSORY DRIVE - 2.3L article.
11. Remove the bolt and press the locking tab to release the lower air duct from the upper air duct.
Fig 2: Lower Air Duct
Courtesy of FORD MOTOR CO.
12. Detach the wire retainers from the generator shield and remove the nut and pin-type retainer and remove the generator shield.
Fig 3: Generator Shield
Courtesy of FORD MOTOR CO.
13. Remove the bolts and the lateral support crossmember.
Fig 4: Identifying Lateral Support Crossmember And Bolts
Courtesy of FORD MOTOR CO.
14. Remove the LH front drive halfshaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
15. Remove the front drive intermediate halfshaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.

All wheel drive (AWD) vehicles 

16. Remove the 6 bolts holding the driveshaft to the transfer case.
Fig 5: Locating Driveshaft & Bolts
Courtesy of FORD MOTOR CO.
17. Position the driveshaft aside.
Fig 6: Tying Driveshaft Aside
Courtesy of FORD MOTOR CO.

All vehicles 

18. If equipped, remove the bolt and ground eyelet.
Fig 7: Ground Eyelet & Bolt
Courtesy of FORD MOTOR CO.
19. Remove the power distribution box cover.
Fig 8: Locating Power Distribution Box Cover
Courtesy of FORD MOTOR CO.
20. Remove the nuts and disconnect the cables.
Fig 9: Locating Cables & Nuts
Courtesy of FORD MOTOR CO.
21. Disconnect the electrical connector from the power distribution box.
Fig 10: Power Distribution Box Electrical Connector
Courtesy of FORD MOTOR CO.
22. Remove the bolt and disconnect the ground strap. Loosen the bolt and disconnect the 42-pin electrical connector.
Fig 11: Locating Ground Strap & Electrical Connector
Courtesy of FORD MOTOR CO.
23. Detach the wiring harness retainers from the battery tray bracket and position the wiring harness aside.
Fig 12: Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
24. Disconnect the clutch hydraulic tube fitting. Remove the clutch hydraulic tube mounting bolt, detach the spring clip and position the tube aside.
Fig 13: Locating Clutch Hydraulic Tube Fitting
Courtesy of FORD MOTOR CO.
25. Remove the retaining clips and disconnect the transaxle control cable.
Fig 14: Transaxle Control Cable & Clips
Courtesy of FORD MOTOR CO.
26. Remove the retaining clips and disconnect the transaxle control cable.
Fig 15: Transaxle Control Cable & Clips
Courtesy of FORD MOTOR CO.
27. Disconnect the vehicle speed sensor (VSS) electrical connector and pin-type retainer.
Fig 16: Locating Vehicle Speed Sensor (VSS) Electrical Connector
Courtesy of FORD MOTOR CO.
28. Disconnect the reversing lamp indicator switch and detach the wiring harness retainers.
Fig 17: Locating Reversing Lamp Indicator Switch & Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
29. If equipped, disconnect the block heater electrical connector. Detach all the block heater wiring harness retainers and position the wiring harness aside.
Fig 18: Block Heater Electrical Connector
Courtesy of FORD MOTOR CO.
30. Disconnect the upper radiator and coolant vent hoses.
Fig 19: Upper Radiator Hose & Coolant Vent Hose
Courtesy of FORD MOTOR CO.
31. Remove the nuts and the coolant vent hose brackets. Position the coolant vent hose aside.
Fig 20: Coolant Vent Hose Brackets
Courtesy of FORD MOTOR CO.
32. Detach the heater hose support strap from the stud.
Fig 21: Heater Hose Support Strap & Stud
Courtesy of FORD MOTOR CO.
33. Disconnect the heater hoses from the heater core.
Fig 22: Locating Heater Hoses
Courtesy of FORD MOTOR CO.
34. Remove the retainers and the accelerator cable snow shield.
Fig 23: Accelerator Cable Snow Shield Retainers
Courtesy of FORD MOTOR CO.
35. Disconnect the accelerator cable and speed control cable (if equipped).
    1. Disconnect the accelerator and speed control cable (if equipped) from the throttle body.
    2. Remove the bolts from the accelerator cable bracket.
Fig 24: Accelerator Cable, Speed Control Cable & Bracket Bolts
Courtesy of FORD MOTOR CO.
36. Remove the nut from the accelerator control cable bracket.
Fig 25: Accelerator Control Cable Bracket & Nut
Courtesy of FORD MOTOR CO.
37. Remove the nut from the accelerator control cable bracket and position the accelerator control cable and bracket assembly aside.
Fig 26: Accelerator Control Cable Bracket & Nut
Courtesy of FORD MOTOR CO.
38. Remove the nut and position the power steering tube and bracket aside.
Fig 27: Power Steering Tube Bracket & Nut
Courtesy of FORD MOTOR CO.
39. Disconnect the vacuum supply tube and position aside.
Fig 28: Vacuum Supply Tube
Courtesy of FORD MOTOR CO.
40. Disconnect the fuel vapor return tube and position aside.
Fig 29: Fuel Vapor Return Tube
Courtesy of FORD MOTOR CO.
41. Disconnect the vacuum reservoir tube and position aside.
Fig 30: Vacuum Reservoir Tube
Courtesy of FORD MOTOR CO.
42. Disconnect the fuel supply tube and retainer and position aside.
Fig 31: Locating Fuel Tube Quick Connect Coupling
Courtesy of FORD MOTOR CO.
43. Detach the electrical connector retainers.
Fig 32: Electrical Connector Retainers
Courtesy of FORD MOTOR CO.
44. Disconnect the powertrain control module (PCM) electrical connectors. Remove the nut and position the harness aside.
Fig 33: Locating Powertrain Control Module (PCM) Electrical Connectors
Courtesy of FORD MOTOR CO.
45. Remove the bolt and detach the ground wire.
Fig 34: Locating Ground Wire & Bolt
Courtesy of FORD MOTOR CO.
46. Remove the 2 power steering pump bolts.
Fig 35: Locating Power Steering Pump Bolts
Courtesy of FORD MOTOR CO.
47. Disconnect the lower radiator hose from the radiator.
Fig 36: Locating Lower Radiator Hose
Courtesy of FORD MOTOR CO.
48. Disconnect the A/C compressor electrical connector and remove the 3 bolts. Position the A/C compressor aside and support the compressor with a length of mechanic's wire.
Fig 37: A/C Compressor Electrical Connector & Bolts
Courtesy of FORD MOTOR CO.
49. Disconnect the power steering pressure (PSP) sensor electrical connector.
Fig 38: Power Steering Pressure (PSP) Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
NOTE: The bolt under the power steering pressure tube will remain with the power steering pump.
50. Remove the bolts and position the power steering pump aside.
Fig 39: Identifying Power Steering Pump Bolts
Courtesy of FORD MOTOR CO.
51. Remove the front roll restrictor bolt and the 2 bolts for the engine support crossmember.
Fig 40: Identifying Front Roll Restrictor Bolt & Bolts For Engine Support Crossmember
Courtesy of FORD MOTOR CO.
52. Remove the rear nut and the engine support crossmember.
    • Discard the nut.
Fig 41: Identifying Cross Brace And Rear Nut
Courtesy of FORD MOTOR CO.
NOTE: The transaxle-to-engine bolts differ in length. Mark the bolts for correct installation.
53. Remove the 2 transaxle-to-engine bolts.
Fig 42: Locating Lower Bellhousing Bolts
Courtesy of FORD MOTOR CO.
NOTE: The transaxle-to-engine bolts differ in length. Mark the bolts for correct installation.
54. Remove the 2 transaxle-to-engine bolts.
Fig 43: Locating Engine-To-Bellhousing Bolts
Courtesy of FORD MOTOR CO.
55. Using the special tools, secure the engine to the lift table.
Fig 44: Securing Engine To Lift Table Using Special Tool (014-0001, 014-00765)
Courtesy of FORD MOTOR CO.
56. Remove the engine mount bracket bolt.
Fig 45: Engine Mount Bracket Bolt
Courtesy of FORD MOTOR CO.
57. Remove the nuts and the engine mount bracket.
Fig 46: Engine Mount Bracket & Nuts
Courtesy of FORD MOTOR CO.
58. Remove the bolt from the transaxle rear mount.
Fig 47: Transaxle Rear Mount Bolt
Courtesy of FORD MOTOR CO.
59. Remove bolt from the LH transaxle mount.
Fig 48: Locating Transaxle Mount Bolt
Courtesy of FORD MOTOR CO.
60. Lower the engine and transaxle from the vehicle.
61. Using the engine crane and spreader bar, remove the engine and transaxle from the lift table.
NOTE: The transaxle-to-engine bolts differ in length. Mark the bolts for correct installation.
62. Remove the remaining 6 engine-to-transaxle bolts and separate the engine and transaxle.