Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Removal

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL article.
Remove the exhaust gas recirculation (EGR) cooler stud bolts.

Fig 1: Locating Exhaust Gas Recirculation Cooler Stud Bolts

Courtesy of FORD MOTOR CO.

NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.

Remove the bolt and the EGR cooler.

Fig 2: Locating EGR Cooler Bolt

Courtesy of FORD MOTOR CO.

Remove and discard the gasket and O-ring seal.

Fig 3: Identifying Gasket & O-Ring Seal

Courtesy of FORD MOTOR CO.