Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the O-ring seal and gasket.

Fig 1: Identifying Gasket & O-Ring Seal

Courtesy of FORD MOTOR CO.

NOTE: Apply clean engine oil to the O-ring seal.

NOTE: Position the grommets and spacer prior to installing the EGR cooler.

Install the EGR cooler and stud bolts hand-tight.

Fig 2: Locating Exhaust Gas Recirculation Cooler Stud Bolts

Courtesy of FORD MOTOR CO.

Install the EGR cooler bolt.
- Tighten to 13 Nm (10 lb-ft).

Fig 3: Locating EGR Cooler Bolt

Courtesy of FORD MOTOR CO.

Tighten the EGR cooler stud bolts.
- Tighten to 13 Nm (10 lb-ft).

Fig 4: Locating Exhaust Gas Recirculation Cooler Stud Bolts

Courtesy of FORD MOTOR CO.

Install the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL article.