Removal And Installation: Hub: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Clean the spindle thoroughly after removing the rear hub.

Fig 1: Coating Spindle Using Axle Lubricant

Courtesy of FORD MOTOR CO.

Coat the spindle with axle lubricant.

CAUTION: The hub bearings must be prelubed prior to installation.

Fig 2: Filling Hub Cavity With Axle Lubricant

Courtesy of FORD MOTOR CO.

Fill the hub cavity with 29.6 ml (1 oz) of axle lubricant.

CAUTION: Use extreme care not to damage the hub seal by allowing it to contact the spindle during installation.

NOTE: Coat the spindle and hub seal inside diameter with axle lubricant.

NOTE: Installing the rear hub in this manner causes the outer bearing to act as a pilot making the installation easier.

Push the rear hub and outer bearing onto the spindle as an assembly.
- Hold the outer bearing seated and use the bearing as a pilot.
  
  Fig 3: Pushing Rear Hub And Outer Bearing Onto Spindle
  Courtesy of FORD MOTOR CO.

CAUTION: Install a new hub nut if the hub nut comes apart during installation.

CAUTION: Make sure the hub nut tab is located in the keyway prior to thread engagement.

Install the hub nut on the spindle.
- Turn the hub nut clockwise for right-hand thread or counterclockwise for left-hand thread.
  
  Fig 4: Installing Hub Nut On Spindle
  Courtesy of FORD MOTOR CO.
Position the Ford Axle Locknut Socket on the hub nut.

Fig 5: Positioning Ford Axle Locknut Socket On Hub Nut
Courtesy of FORD MOTOR CO.

Fig 6: Applying Torque To Hub Nut
Courtesy of FORD MOTOR CO.

CAUTION: Under no circumstances are power tools to be used when performing these operations.

NOTE: The hub nut will ratchet as torque is applied.

Fig 7: Tightening Hub Nut

Courtesy of FORD MOTOR CO.

Tighten the hub nut, rotating the rear hub occasionally while tightening.
Adjust hub nuts as follows:
- For new bearings, ratchet back five teeth or notches (1/8 turn) on the hub nut. Five notches must be felt during this operation in order to have performed it correctly.
- For used bearings, ratchet back seven teeth or notches (1/6 turn) on the hub nut. Seven notches must be felt during this operation to have performed it correctly.
Inspect the axle shaft O-ring seal for cracks, nicks or wear and replace it if required.

Fig 8: Inspecting Axle Shaft O-Ring Seal
Courtesy of FORD MOTOR CO.

NOTE: Lubricate the O-ring seal with lubricant prior to installation of axle shaft.

Fig 9: Installing Axle Shaft

Courtesy of FORD MOTOR CO.

Install the axle shaft.

NOTE: Coat the threads of the retaining bolts with Stud and Bearing Mount E0AZ-19554-BA or equivalent meeting Ford specification WSK-M2G349-A1.

Fig 10: Tightening Retaining Bolts

Courtesy of FORD MOTOR CO.

Install and tighten the retaining bolts until they seat.

CAUTION: Remember, the last step of this procedure is to tighten the axle shaft bolts to specification, after the wheel lug nuts have been tightened.

Install the brake rotor and caliper on the single rear wheel axles. Refer to REAR .
Install the wheels and tires but do not tighten the lug nuts to specification at this time.
Check the axle lubricant level. Refer to WHEEL HUBS & BEARINGS - FULL FLOATING AXLE - DANA .
Lower the vehicle.
Tighten the wheel lug nuts. Refer to WHEELS & TIRES .
Tighten the axle shaft retaining bolts.

Fig 11: Identifying Axle Shaft Retaining Bolts Tightening Torque
Courtesy of FORD MOTOR CO.