S110 axles

WARNING: This page is about a different car, the 2007 Ford F550 Super Duty and 2007 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Install the inner side gear thrust washer and inner side gear.

Fig 1: Identifying Inner Side Gear And Thrust Washer
Courtesy of FORD MOTOR CO.
Align the pinion gear cross shaft with the pin hole vertical position.

Fig 2: Aligning Pinion Gear Cross Shaft With Pin Hole
Courtesy of FORD MOTOR CO.

NOTE: Lightly lubricate all of the mating surfaces with clean axle lubricant. This will aid in assembly and provide initial lubrication.

Fig 3: Installing First Pinion Gear Thrust Washer And Pinion Gear

Courtesy of FORD MOTOR CO.

Install the first pinion gear thrust washer and pinion gear on the pinion cross shaft.
Install the second pinion gear and pinion gear thrust washer on the differential cross shaft.

Fig 4: Installing Second Pinion Gear And Pinion Gear Thrust Washer
Courtesy of FORD MOTOR CO.
Install the differential cross shaft lockpin.

Fig 5: Installing Differential Cross Shaft Lock Pin
Courtesy of FORD MOTOR CO.

NOTE: There is no thrust washer in this location.

Fig 6: Installing Outer Side Gear

Courtesy of FORD MOTOR CO.

Install the outer side gear.
Align the ring gear and the differential case bolt holes. Install the 12 ring gear bolts in the holes finger tight.

Fig 7: Installing Ring Gear Bolts
Courtesy of FORD MOTOR CO.