Engine Mount - LH

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

SPECIAL TOOLS REFERENCE

Courtesy of FORD MOTOR CO.	Heavy Duty Floor Crane 014-00072
Courtesy of FORD MOTOR CO.	3-Bar Engine Support 303-F070
Courtesy of FORD MOTOR CO.	Lifting Eyes 303-D030

Fig 1: Identifying Engine Mount - LH Components

Courtesy of FORD MOTOR CO.

All vehicles

Remove the cooling fan stator. For additional information, refer to ENGINE COOLING .
Disconnect the LH and RH battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Loosen the clamp at the charge-air-cooler (CAC).
- To install, tighten to 12 Nm (9 lb-ft).
  
  Fig 2: Identifying Charge-Air-Cooler Clamp
  Courtesy of FORD MOTOR CO.

NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the CAC duct to prevent the duct from blowing off.

Loosen the clamp at the turbocharger and remove the CAC duct.
- To install, tighten to 12 Nm (9 lb-ft).
  
  Fig 3: Locating Turbocharger Clamp
  Courtesy of FORD MOTOR CO.

NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the CAC duct to prevent the duct from blowing off.

Loosen the clamp and disconnect the CAC duct at the engine.
- To install, tighten to 12 Nm (9 lb-ft).
  
  Fig 4: Locating CAC Duct Clamp
  Courtesy of FORD MOTOR CO.
Loosen the clamp and remove the CAC duct.
- To install, tighten to 12 Nm (9 lb-ft).
  
  Fig 5: Locating CAC Duct Clamp
  Courtesy of FORD MOTOR CO.

NOTE: RH shown, LH similar.

Remove the 4 RH and the 4 LH motor mount nuts.
- To install, tighten to 103 Nm (76 lb-ft).
  
  Fig 6: Locating Engine Mount Retaining Nuts
  Courtesy of FORD MOTOR CO.

Vehicles with dual generator

Remove the accessory drive belt.

Fig 7: Rotating Drive Belt Tensioner Clockwise
Courtesy of FORD MOTOR CO.
Remove the bolt and the accessory drive belt tensioner.
- To install, tighten to 25 Nm (18 lb-ft).
  
  Fig 8: Locating Accessory Drive Belt Tensioner Bolt
  Courtesy of FORD MOTOR CO.
Remove the accessory drive belt.

Fig 9: Rotating Accessory Drive Belt Tensioner
Courtesy of FORD MOTOR CO.
Remove the bolts, bracket and the accessory drive belt idler pulley.
- To install, tighten to 25 Nm (18 lb-ft).
  
  Fig 10: Locating Bracket And Accessory Drive Belt Idler Pulley Bolts
  Courtesy of FORD MOTOR CO.
Remove the bolts and the accessory drive belt tensioner.
- To install, tighten to 25 Nm (18 lb-ft).
  
  Fig 11: Locating Accessory Drive Belt Tensioner Bolts
  Courtesy of FORD MOTOR CO.
Disconnect the wire retainer, generator electrical connector and B+ wire.
- To install, tighten to 8 Nm (71 lb-in).
  
  Fig 12: Locating Wire Retainer And Generator Electrical Connectors
  Courtesy of FORD MOTOR CO.
Remove the bolts and generator with mounting bracket.
- To install, tighten to 47 Nm (35 lb-ft).
  
  Fig 13: Identifying Generator Mounting Bracket Bolts
  Courtesy of FORD MOTOR CO.

Vehicles with single generator

Remove the primary accessory drive belt.

Fig 14: Rotating Accessory Drive Belt Tensioner
Courtesy of FORD MOTOR CO.
Remove the bolts and the accessory drive belt tensioner.
- To install, tighten to 25 Nm (18 lb-ft).
  
  Fig 15: Locating Accessory Drive Belt Tensioner Bolts
  Courtesy of FORD MOTOR CO.

All vehicles

Remove the bolts and position the generator back.
- To install, tighten to 47 Nm (35 lb-ft).
  
  Fig 16: Locating Generator Bolts
  Courtesy of FORD MOTOR CO.
Support the hood and disconnect the hood lift assemblies.

Fig 17: Locating Hood Lift Assembly
Courtesy of FORD MOTOR CO.
Install 2 lifting eyes on the RH cylinder head.

Fig 18: Locating Lifting Eyes
Courtesy of FORD MOTOR CO.
Remove the retaining bolts for the fuel lines.

Fig 19: Locating Fuel Lines Retaining Bolts
Courtesy of FORD MOTOR CO.
Disconnect the heater hose at the front cover.

Fig 20: Identifying Clamp And Heater Hose
Courtesy of FORD MOTOR CO.
Install one lifting eye on the LH cylinder head.

Fig 21: Locating Lifting Eye
Courtesy of FORD MOTOR CO.

CAUTION: Do not use the special tool to raise the engine. Damage to the special tool or vehicle may occur.

NOTE: The ball studs may have to be removed.

NOTE: This procedure requires a second bolt hook assembly. The tools are available through Rotunda Tools with the following numbers: bolt hook 303-F070-6, handle 303-F070-8, bracket 303-F070-7 and washer 303-F070-12004.

Fig 22: Identifying Special Tool

Courtesy of FORD MOTOR CO.

Install the special tool.

NOTE: The engine must be raised evenly.

Using a lifting crane, raise the engine until the turbocharger is almost touching the cowl. Secure the engine with the special tool.
Remove the 4 engine mount-to-engine mount bracket bolts.
- To install, tighten to 62 Nm (46 lb-ft).
Remove the 4 engine mount bracket-to-cylinder block bolts, the engine mount bracket and the engine mount.
- To install, tighten to 62 Nm (46 lb-ft).
To install, reverse the removal procedure.