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Removal & Installation (Rear Auxiliary A/C-Heater System)

WARNING: This page is about a different car, the 1999 Lincoln Navigator and 1999 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable. Discharge A/C system, using approved refrigerant recovery/recycling equipment. Drain radiator. Remove left quarter trim panel. Disconnect electrical connectors from plenum assembly. Disconnect heater core hoses.
  2. Remove evaporator case drain hose. Disconnect refrigerant lines from A/C evaporator expansion valve. Plug line openings. Remove push-pin and remove vertical A/C outlet duct. Remove 3 assembly retaining bolts. Remove auxiliary A/C-heater assembly. See Fig 1. To install, reverse removal procedure.
Fig 1: Identifying Auxiliary A/C-Heater System
G96J31368Courtesy of FORD MOTOR CO.