LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 974 (Fuel Charging And Controls - Turbocharger -- F250-F550 Super Duty 6.0L (99P F450/550)) >> Removal And Installation >> Turbocharger >> Removal

Removal And Installation: Turbocharger: Removal

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the turbocharger intake tube. For additional information, refer to Turbocharger Intake Tube  in this article.
  2. Disconnect the charge air cooler (CAC) inlet pipe.
    3. Fig 1: Locating CAC Inlet Pipe
    GF0005940Courtesy of FORD MOTOR CO.
  3. Remove the pushpins.
    4. Fig 2: Locating Push Pins
    GF0005941Courtesy of FORD MOTOR CO.
  4. Disconnect the 2 wiring harness pushpins and position aside.
    5. Fig 3: Disconnecting Wiring Harness Pushpins
    GF0005942Courtesy of FORD MOTOR CO.
  5. Disconnect the turbocharger variable vane hydraulic control valve electrical connector.
    6. Fig 4: Locating Turbocharger Variable Vane Hydraulic Control Valve Electrical Connector
    GF0005943Courtesy of FORD MOTOR CO.
  6. Remove the bolts for the oil supply tube.
    • Remove and discard the gasket.
    7. Fig 5: Removing Oil Supply Tube Bolts
    GF0005944Courtesy of FORD MOTOR CO.
  7. Remove the bolt and turbocharger oil supply tube.
    • Remove and discard the O-ring.
    8. Fig 6: Locating Turbocharger Oil Supply Tube Bolt
    GF0005945Courtesy of FORD MOTOR CO.
  8. Remove the bolt and the wire retainer.
    9. Fig 7: Locating Wire Retainer & Bolt
    GF0005946Courtesy of FORD MOTOR CO.
  9. Remove the marmon clamp from the turbocharger outlet.
    10. Fig 8: Locating Turbocharger Exhaust Marmon Clamp
    GF0005947Courtesy of FORD MOTOR CO.
  10. Remove the marmon clamp from the turbocharger inlet.
    11. Fig 9: Locating Turbocharger Inlet Marmon Clamp
    GF0005948Courtesy of FORD MOTOR CO.
  11. Loosen the exhaust inlet pipe-to-EGR cooler clamp.
    12. Fig 10: Locating EGR Cooler V-Clamp
    G03899122Courtesy of FORD MOTOR CO.
  12. Loosen the LH exhaust inlet pipe-to-exhaust manifold nuts.
    13. Fig 11: Identifying Adapter Pipe Bolts
    G03899293Courtesy of FORD MOTOR CO.
  13. Loosen the RH exhaust inlet pipe-to-exhaust manifold nuts.
    14. Fig 12: Locating RH Exhaust Inlet Pipe-To-Exhaust Manifold Nuts
    GF0005949Courtesy of FORD MOTOR CO.
  14. Remove the rear turbocharger mounting bolt.
    15. Fig 13: Locating Rear Mounting Bolt
    GF0005950Courtesy of FORD MOTOR CO.
    NOTE: Left side shown, right side similar.
  15. Remove the front mounting bolts.
    16. Fig 14: Locating Turbocharger Front Mounting Bolts
    GF0005951Courtesy of FORD MOTOR CO.
  16. Position the turbocharger and remove the turbocharger drain tube.
    • Remove and discard the drain tube O-rings.
    17. Fig 15: Locating Turbocharger Drain Tube
    G03888091Courtesy of FORD MOTOR CO.
  17. Remove the turbocharger.
scientia non olet · About LEMON Manuals